Phoenix Metals Blog

How to Install ACM Panels: A Step-by-Step Guide

Fri, 24 Apr 2026 13:48:36 GMT

When the first few ACM panels go up, even a slight alignment issue can carry over to the entire facade.

Installers often run into issues with uneven substructures, improper fastening, or panels that don’t sit flush once secured.

A clear, step-by-step approach helps avoid these setbacks and keeps the installation moving smoothly from start to finish.

What To Know Before Installing ACM Panels

Before any tools come out, you should understand how ACM panel systems function as part of a larger wall assembly. These panels work within a rainscreen design, so airflow, drainage, and proper fastening contribute to long-term performance.

Pro tip: Have your project teams review shop drawings, confirm measurements, and verify that all materials match the specifications before proceeding.

Tools, Materials, and Site Preparation

Having the right tools and materials ready allows crews to focus on alignment and fastening without delays. Common tools and materials include:

Measuring tape and laser level
Metal saws or CNC equipment
Fasteners, clips, and anchors
Sealants and gaskets
Cordless drill
Personal protective equipment

Step 1: Measure and Plan The Panel Layout

Crews should mark reference lines across the wall to establish panel positioning and spacing.

Mapping the layout ensures that panel joints align correctly with structural supports and openings, such as windows or doors.

Step 2: Prepare the Substructure

The substructure supports the panels and keeps the system aligned over time. Installers should confirm that framing or sub-girts sit level and secure across the full surface.

Any variation in the substructure can transfer directly to the panels. Adjustments at this stage help avoid visible inconsistencies later. A properly prepared base also supports airflow behind the panels, helping with moisture control.

Step 3: Cut and Fabricate the Panels Correctly

Crews should follow manufacturer guidelines when trimming panels to size or creating openings for fixtures. Maintaining clean edges and accurate dimensions helps panels lock into place without gaps or stress points.

Step 4: Install and Secure the Panels

With preparation complete, installers can secure the panels to the substructure. Panels should align with the reference lines established earlier and connect according to the system’s fastening method.

Install fasteners and clips with consistent spacing to support structural performance and allow for natural movement during temperature changes.

Step 5: Inspect the Finish and Clean the Surface

A final inspection ensures the installation meets visual and performance expectations. Crews should review panel alignment, fastening points, and joint consistency across the facade.

Cleaning the surface removes debris, fingerprints, and residue that may have collected during installation.

Common Mistakes To Avoid When Installing ACM Panels

To reduce the need for rework and help protect the systems’ appearance and durability , don’t:

Skip detailed measurements and layout planning
Install panels over an uneven substructure
Use incorrect fasteners or spacing
Cut panels without proper tools or guidelines
Overlook final inspection and cleaning

Why Proper ACM Panel Installation Matters

ACM panels deliver long-term performance when installed with precision and care. Proper installation supports durability, weather resistance, and a clean architectural finish that holds up over time.

Get the materials and support your project needs from Phoenix Metals. Contact us for a complimentary quote.

ACM Panels vs Other Cladding Materials: Which Is Right for Your Project?

Fri, 13 Mar 2026 13:46:53 GMT

The type of exterior cladding you work with influences a building’s durability, appearance, and long-term maintenance. Architects, builders, and project managers often compare multiple materials before choosing the best option.

Aluminum composite material (ACM) panels are popular in modern commercial construction. Their lightweight structure, clean appearance, and flexibility in fabrication make them a strong alternative to traditional cladding systems.

Learn more about how ACM panels compare to other exterior cladding materials to help you make the right decision for your next project.

How ACM Panels Compare to Traditional Metal Cladding

ACM panels are different from traditional metal cladding in many ways, including weight, flexibility in fabrication, and visual consistency:

Weight and Ease of Installation

ACM panels consist of two thin aluminum sheets bonded to a lightweight core. This construction reduces panel weight compared with solid metal cladding. Lighter panels are often easier to install across large building facades. Reduced weight also puts less structural demand on the building frame.

Structural Flexibility

Traditional metal panels provide strength but limit the ability to shape during fabrication.

ACM fabricators can rout, bend, and fold panels while maintaining structural stability. This capability supports curved surfaces, detailed architectural elements, and modern facade designs.

Aesthetic Consistency

ACM panels have a smooth, flat surface that maintains a consistent finish across large exterior areas. Manufacturers offer a wide range of coatings, including metallic finishes, solid colours, and textured surfaces. This consistency promotes clean, modern building designs.

ACM Panels vs Other Exterior Cladding Options

Architects frequently compare ACM panels with several other cladding materials when planning commercial projects.

Steel Panels

Steel cladding provides excellent strength and durability and commonly appears in industrial structures.

However, steel panels weigh significantly more than ACM panels and may reduce design flexibility for certain architectural applications.

Aluminum Sheet Cladding

Solid aluminum sheets resist corrosion and weigh less than steel. However, large aluminum sheets may require thicker material to prevent surface distortion.

ACM panels maintain flat surfaces while keeping the overall weight lower.

Fibre Cement Panels

Fibre cement cladding performs well in many environments and provides solid durability.

However, they often weigh more than ACM panels and are harder to install. Cutting and shaping fibre cement also requires specialized tools.

ACM panels offer faster fabrication and greater design versatility.

Performance and Longevity Considerations

Exterior cladding must withstand long-term environmental exposure while protecting the building structure.

Weather resistance: ACM panels resist moisture, corrosion, and UV exposure. Aluminum surfaces perform well across varying climates and temperature changes.
Impact resistance: These panels provide strong durability for commercial applications. Protective coatings also help maintain appearance over time.
Maintenance expectations: Many building owners prefer cladding systems that require minimal maintenance. ACM panels typically need periodic cleaning to maintain their appearance.

Other materials may require repainting, sealing, or more frequent upkeep depending on environmental exposure.

Choosing the Right Cladding for Your Project

Office buildings, retail developments, institutional facilities, and buildings with structural weight limitations often use ACM panels for a lighter load and modern architectural finishes.

Projects that need detailed panels or custom shapes also work well with ACM.

Compared with many traditional cladding materials, ACM panels support efficient installation and flexible fabrication. Working with an experienced fabricator in Calgary , such as Phoenix Metals, helps ensure ACM panels meet structural and architectural requirements.

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SOURCES:

https://www.phoenixmetalsltd.com/what-are-acm-panels-and-why-use-them-in-modern-construction

What Are ACM Panels? Benefits & Uses in Construction

Mon, 02 Mar 2026 19:16:09 GMT

You’ll often see Aluminum Composite Material panels (ACM panels) on commercial buildings, storefronts, office developments, and public spaces. Their popularity stems from a combination of a clean appearance, strong performance, and ease of installation.

For people new to construction or metal fabrication, ACM panels are practical materials that solve common building challenges. Understanding what ACM panels are, how they’re made, and why they’re used helps explain why they’ve become a standard choice across many commercial projects.

What Are ACM Panels?

ACM panels are flat sheets made by bonding two thin aluminum layers to a solid core. The aluminum layers provide strength and a smooth exterior surface, while the core adds stiffness without adding unnecessary weight. This combination creates a rigid, lightweight, and stable panel.

These panels are available in several thicknesses, depending on the application. They come in a wide range of finishes, including solid colours, metallic coatings, woodgrain styles, and custom-painted options. Panels can be cut, routed, bent, and folded to meet design requirements.

Builders use ACM panels for exterior facades, architectural cladding, interior wall features, and commercial signage. With smooth surfaces and crisp edges, they’re well-suited to contemporary designs.

Key Benefits of ACM Panels

One of the main benefits of ACM panels is their lightweight construction. Compared with solid aluminum or steel, they’re easier to transport, handle, and install, reducing on-site labour time.

ACM panels also offer strong design flexibility. They support clean lines, sharp corners, and consistent finishes, allowing designers to achieve detailed looks without overly complex materials.

Durability is another key advantage. ACM panels resist moisture, temperature changes, and general weather exposure, helping them maintain their appearance over time. This makes them suitable for exterior and interior applications.

From a fabrication perspective, ACM panels are efficient to work with. They enable precise cutting and forming, improving fit and reducing material waste. Once installed, they require minimal upkeep and continue to perform well for years.

Typical Applications for ACM Panels

Contractors use ACM panels across many construction and fabrication projects, including:

Commercial buildings and retail storefronts
Architectural cladding and rainscreen systems
Signage, canopies, and column covers
Custom metal fabrication and design features

Their versatility allows them to fit large-scale developments and smaller custom builds.

Why Fabrication Quality Matters

Even with high-quality materials, fabrication affects the outcome. Precise cutting, clean bends, and proper finishing allow panels to fit accurately and maintain a consistent appearance once installed.

When fabrication falls short, issues such as visible seams, uneven edges, or premature wear may appear over time. Partnering with an experienced metal fabrication shop in Calgary helps ensure ACM panels are produced to spec, supporting visual quality and long-term performance.

ACM Panels Built to Last

ACM panels combine strength, flexibility, and modern design to suit today’s construction needs. For those new to the industry, understanding how these panels are made and used helps explain their high demand.

Phoenix Metals supports ACM panel projects through precise fabrication and practical expertise. When fit, finish, and long-term performance matter, experienced fabrication helps ensure ACM panels deliver reliable results from installation through years of use.

Contact Phoenix Metals today to discuss your next project and get a quote.

SOURCES

https://www.phoenixmetalsltd.com/calgary-metal-shop-services/acm-panels

https://www.acplasticsinc.com/categories/acm

Why Choosing a Local Metal Shop in Calgary Makes a Difference for Your Project

Fri, 23 Jan 2026 15:37:36 GMT

Calgary metal projects don’t get a grace period. Weather hits hard, schedules stay tight, and building codes keep shifting.

When materials arrive late or fabrication falls short, one delay triggers another, and costs snowball fast.

Keep reading to see how local expertise aligns with Calgary’s building requirements, tightens communication and turnaround, sharpens custom fabrication, and locks in stronger quality control.

Local Knowledge Of Calgary’s Climate and Building Requirements

Calgary’s climate doesn’t play nice. Metal takes a beating from hail, heavy snow loads, and brutal temperature swings, so fabrication has to hold up all year.

Local shops are built with that reality in mind. They recommend the right materials, gauges, and finishes based on real exposure. Thicker gauges handle wind and impact. Finishes stand up to moisture, freeze-thaw cycles, and UV. The result is longer service life and performance you can count on.

Local fabricators also know Alberta building codes and Calgary construction standards inside out. That familiarity helps align components with permits and inspections, keeping approvals smoother and revisions to a minimum.

Faster Turnaround and Better Project Communication

Construction schedules benefit when fabrication stays close to the job site. Local metal shops reduce transit time and simplify coordination between trades, designers, and project managers, helping teams resolve issues early, before they turn into costly rework.

Several practical advantages come from working locally:

Shorter lead times through reduced shipping distance
Easier site visits for measurements, adjustments, and coordination
Clearer communication during the fabrication and installation phases

Custom Fabrication vs One Size Fits All Solutions

No two buildings share the same measurements or design intent. Custom metal fabrication meets those realities better than off-the-shelf pieces pulled from a catalogue.

Custom work lets fabricators fine-tune bends, lengths, and profiles to match drawings and on-site conditions. That precision improves fit across roofing systems, cladding panels, flashing details, and architectural accents.

A tighter fit supports durability and visual consistency while reducing maintenance. Panels sit clean. Joints line up. Finishes age evenly with the structure over time.

Quality Control and Accountability You Can Trust

Hands-on oversight raises the bar on fabrication quality. Local metal shops stay involved at every stage, from material selection to forming, finishing, and final inspection.

That proximity creates accountability. When fabrication stays local, responsibility stays clear. Issues get handled fast, standards remain tight, and support doesn’t disappear after install day.

Phoenix Metals Ltd. brings decades of Calgary-based experience to every project. Their process prioritizes consistency, accuracy, and detail, giving contractors and designers confidence in both the finished product and the partnership behind it.

Trusted Metal Solutions For Calgary Builds

Choosing a local Calgary metal shop keeps decisions sharp, timelines tight, and quality consistent from start to finish. The right partner brings climate-ready materials, fast coordination, custom precision, and accountability you can trust throughout the build.

Looking to move your next project forward with confidence? Contact Phoenix Metals today to discuss your scope and request a quote.

SOURCES:

https://nrc.canada.ca/en/research-development/research-collaboration/our-research-climate-resilient-buildings-infrastructure

https://www.cisc-icca.ca/cssbi-sheet-steel-siding-and-cladding/

https://www.phoenixmetalsltd.com/

Prolok Metal Panels: Durable, Sleek & Concealed-Fastening Cladding Solution

Fri, 19 Dec 2025 19:32:16 GMT

Builders want exterior cladding that stays sharp through every season, installs cleanly, and doesn’t demand endless tweaks once it’s up. But traditional siding can make that tough: movement, oil canning, and exposed fasteners often take away from the design you worked hard to create.

Prolok metal panels deliver a clean, modern look, resist seasonal stress, and simplify installation so crews spend less time correcting issues on site.

Keep reading to see how the Prolok system works, what sets it apart, and how to get the best results from your next install.

What Is the Prolok Metal Panel?

The Prolok metal panel is a concealed-fastening clad ding system that forms a smooth, modern profile without visible screws. Its Snap-Lock seam keeps the system tight through years of expansion and contraction, helping maintain a consistent finish. It works in vertical or horizontal layouts and suits residential, commercial, or agricultural builds.

Key Benefits and Technical Strengths

These panels appeal to architects and contractors looking for durability paired with clean design. Here’s why:

Resistance to weathering, including rain, snow, and freeze cycles
Snap-lock seams that secure panels without exposed fasteners
Consistent appearance that minimizes oil canning with proper installation
Compatibility with a wide range of trim options
Custom cut lengths that support efficient on-site workflows
Long-lasting steel construction offering strong structural integrity

The interlocking profile also supports airflow and moisture control, helping reduce callbacks and eliminating the need to constantly inspect exposed fasteners.

Ideal Applications and Use Cases

A quick look at common project types shows just how versatile Prolok metal panels are across residential, commercial, and agricultural builds:

Residential projects looking for a modern, streamlined metal exterior
Commercial storefronts that benefit from a clean, minimalist metal cladding finish
Agricultural buildings that need durable, long-lasting cladding with a refined appearance
Accent walls or design-forward features that call for a smoother architectural metal profile
Renovation projects where updated materials can dramatically elevate curb appeal

Because Prolok panels pair well with so many architectural styles, designers often use them to create a striking contrast with materials like wood, stone, or textured siding.

Installation Tips and Best Practices

A few practical considerations help crews get the best results when installing Prolok metal panels:

Start with a clean, level substrate to prevent alignment issues
Follow proper fastener spacing so the Snap-Lock system performs as designed
Leave room for thermal movement based on panel length and local climate
Store panels on a flat, dry surface to protect the finish before installation
Lift panels carefully to avoid bending or damaging the seams
Check seam engagement along the full length of every panel
Review manufacturer guidelines for trimming, flashing, and edge details

Combine Great Looks With Durability

Prolok metal panels give builders and property owners the clean, modern look they want with the long-term durability they count on. If you’re planning a project and want exterior cladding that installs smoothly and holds up season after season, Prolok is worth a closer look.

Connect with Phoenix Metals for expert guidance and product support that helps you get the job done right.

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Duraclad Panels: Strength, Versatility, and Reliable Cladding Solutions

Thu, 27 Nov 2025 19:29:10 GMT

When demanding winter conditions and variable weather test the limits of building materials, Calgary’s construction professionals need cladding that’s engineered for durability and peace of mind.

Keep reading to learn how Duraclad panels address these challenges by delivering strength, adaptable design, and reliability for various projects.

What Are Duraclad Panels and Key Design Features?

Duraclad panels are precision-engineered metal sheets for roofing and wall cladding in residential and commercial applications.

At their core, Duraclad panels feature a high-strength profile combined with an anti-syphon sidelap system, which helps prevent moisture ingress and improves long-term performance in Calgary’s tough climate.

The panels are available in a range of lengths, thicknesses, and finishes, including Galvalume coatings for superior corrosion resistance, allowing you to customize every project to suit function and aesthetics.

Key design features include:

Enhanced weather protection for snow, rain, hail, and wind
Anti-syphon sidelap for leak prevention and peace of mind
Versatile sizing and configuration for roofs, walls, and accents
Factory-applied protective coatings for lasting appearance and function

Top Benefits of Choosing Duraclad Panels

Contractors and building owners trust Duraclad panels because they offer industry-leading durability at a cost-effective price point. Their robust construction results in less maintenance over time, especially when compared to traditional siding or roofing materials.

The panels resist rust, rot, warping, and even pest intrusion, making them a worry-free investment for Alberta’s unpredictable weather.

Benefits include:

Decades-long lifespan for wall and roof applications
Excellent energy efficiency, reflecting summer heat and insulating in winter
Low-maintenance, with easy cleaning and minimal repairs required
Enhanced curb appeal with clean lines and customizable finishes

Ideal Applications and Use Cases

In Calgary, Duraclad panels are favoured in new homes, agricultural buildings, commercial facilities, and retrofits where longevity and outstanding performance are essential. Their structural strength, ability to span long distances without support, and resistance to harsh weather make them the go-to for barns, garages, workshops, and high-performance residential projects.

Some standout use cases include:

Residential re-roofing and siding upgrades for improved energy efficiency
Commercial warehouses needing reliable, weatherproof exteriors
Farm outbuildings, sheds, and equipment storage that withstand the elements
Accent walls and architectural features that call for clean lines and toughness

Care, Maintenance, and Longevity Tips

Duraclad panels require minimal day-to-day upkeep, but maximizing their lifespan is simple with the right care:

Rinse panels occasionally with low-pressure water to remove dust and road salt
Inspect fasteners and joints annually for tightness and seal integrity
Avoid harsh abrasives or brushes that could scratch protective coatings
Clear snow buildup around the base trim in winter to ensure effective drainage
Address minor scratches or dings promptly to preserve the finish

Routine attention ensures Duraclad panels continue to look sharp and perform flawlessly for years, regardless of the season.

Built for Calgary. Built to Last.

Phoenix Metals is Calgary’s trusted source for Duraclad panels, offering tailored advice, precise fabrication, and quick local delivery.

Contact Phoenix Metals today to explore Duraclad panel options for your next project and discover the difference true reliability and strength can make.

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Polyethylene vs. Fire-Rated ACM Panels: What Calgary Property Owners Need to Know

Thu, 23 Oct 2025 18:42:42 GMT

Choosing the right cladding starts with understanding what’s behind the panel.

PE-core and fire-rated ACM might look the same from the street, but what’s inside determines how your building performs, how long it lasts, and whether it passes inspection.

Keep reading to learn how to tell which one actually belongs on your project.

What Are PE-Core and Fire-Rated (Mineral) Core ACM Panels?

PE-core ACM panels have a solid polyethylene (plastic) core sandwiched between aluminum sheets. They’re light, flexible, and easy to cut — a solid choice for small commercial facades, signage, or budget-driven designs.

Fire-rated (FR) or mineral-core panels replace that plastic with a denser, fire-resistant core. You get the same clean look but with a significant upgrade in fire safety and structural stability. It’s the difference between decorative and dependable.

Fire Compliance and Building Code Context

Canada’s National Building Code (NBCC) and Alberta Building Code (ABC) make it clear: cladding on mid- and high-rise buildings must meet strict fire performance criteria. PE-core panels are only allowed on certain low-rise or non-combustible-risk projects. For anything taller or public-facing, you’ll need fire-rated or mineral-core systems — no exceptions.

Long-Term Durability and Performance

Calgary weather doesn’t play nice with cladding systems.

Freeze-Thaw and Weather Resistance

Both PE and FR ACM handle moisture and corrosion well; however, FR cores are more dimensionally stable, resulting in fewer expansion gaps, tighter seams, and a smoother facade during temperature swings.

UV and Aging

FR panels also outperform over time under UV exposure. Where PE cores might flex or fade after years of exposure to Alberta's sun, mineral cores remain firm and consistent.

Warranty and Longevity

Manufacturers back most ACM panels for 20–30 years, but only fire-rated assemblies carry warranties tied to code compliance.

Which Core Makes Sense for Your Project?

It all depends on what you’re building and how much risk you’re willing to carry.

Low-Rise or Light Commercial

If you’re working on a single-storey retail or signage project, PE-core panels can still be a viable option. They’re affordable, lightweight, and quick to install — just confirm your design meets local fire code allowances.

Mid- to High-Rise or Public Buildings

For any multi-storey building, fire-rated or mineral-core ACM isn’t optional. It’s the standard. You get peace of mind, code compliance, and stronger fire protection. These details keep insurance providers happy and inspectors off your back.

Balancing Tradeoffs

Every build has tradeoffs: cost, speed, safety, and performance. Ask for full assembly testing reports (not just panel ratings). Phoenix Metals can provide CAN/ULC S134 certifications and help verify your entire rainscreen setup passes fire criteria.

Talk to the Experts Who Know Calgary

Phoenix Metals has supplied and advised on facade systems across Alberta for decades — from downtown Calgary towers to rural municipal builds. If you want panels that meet fire code, withstand the weather, and look sharp for decades, we’ll help you get there.

Contact Phoenix Metals today to discuss certified ACM options and project-specific recommendations before you begin construction.

The Role of Sub-Girts in Metal Cladding Systems: Design, Installation, and Thermal Performance

Fri, 19 Sep 2025 17:41:51 GMT

Every high-performing cladding system starts with what you don’t see. Panels may get the attention, but the hidden framework behind them — the sub-girts — determines how well the system lasts, drains, and insulates. Skip the details here, and you’ll end up with costly callbacks.

Keep reading to learn why sub-girts matter for design, installation, and thermal performance in today’s Calgary cladding systems.

What Are Sub-Girts?

Sub-girts are secondary framing members that sit horizontally or vertically between the primary building structure and the exterior cladding. They act as a support grid, anchoring panels while creating a cavity for drainage, airflow, and insulation.

Design Considerations for Sub-Girts

Placement, spacing, and compatibility with panel systems all impact how the wall performs and its appearance once finished.

Placement and Spacing

The spacing of sub-girts depends on the panel size, wind load, and the building's use. Too close together, and you over-engineer the wall. Too far apart, and panels can bow or oil-can. Engineers typically set sub-girts on 16″, 24″, or 32″ centres, depending on the metal wall panels used and the performance goals.

Compatibility With Panel Systems

Corrugated panels, standing seam, and concealed-fastener systems all have different attachment requirements. Matching the proper sub-girt depth and alignment to the chosen panel is non-negotiable.

Installation Best Practices

Design only goes so far — sub-girts need to be installed correctly to do their job.

Creating Drainage Cavities

Water always finds a way in. The role of sub-girts is to make sure it also finds a way out. Proper installation creates drainage cavities that allow moisture to escape, protecting the integrity of the cladding and the structure behind it.

Ensuring Secure Panel Attachment

Sub-girts provide the fastening surface for cladding panels. Installers must line them precisely to keep panels square and secure. Misaligned sub-girts cause gaps, rattling panels, and compromised weatherproofing.

Integration With Insulation Layers

Energy codes in Alberta demand more from building envelopes. Sub-girts must integrate with insulation layers without crushing or displacing them. Proper detailing prevents gaps that leak heat and raise operating costs.

Thermal Performance Benefits

By reducing thermal bridging and enhancing envelope performance, sub-girts enable buildings to meet modern energy standards while lowering their long-term operating costs.

Reducing Thermal Bridging

One of the biggest enemies of energy efficiency is thermal bridging, which is when heat slips through the framing instead of staying inside. Sub-girt systems, designed with thermal clips or stand-offs, reduce direct metal-to-metal contact, cutting down on heat transfer.

Improving Building Envelope Efficiency

By creating consistent insulation layers, minimizing air leakage, and supporting ventilated rainscreens, sub-girts elevate the efficiency of the entire envelope. For metal cladding in Calgary, where the weather swings from freezing winters to hot summers, this efficiency directly translates to comfort and cost savings.

Build It Right With Phoenix Metals

The success of any cladding project depends on the unseen framework that makes them work. Sub-girts may not be flashy, but they’re one of the most important design choices you’ll make.

At Phoenix Metals , we bring decades of experience in metal wall panels and cladding systems in Calgary. From engineering sub-girt layouts to installing panels that stand the test of time, we make sure every detail works together.

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Maximizing Energy Efficiency with ACM Panels in Calgary Climates

Wed, 20 Aug 2025 19:13:09 GMT

Calgary’s weather doesn’t hold back. With cold snaps that plunge well below freezing and summer highs that can push above 30°C, building envelopes need to work overtime to keep indoor environments stable.

Architectural panels like ACM (Aluminum Composite Material) reduce energy waste while maintaining aesthetic appeal.

Keep reading to learn how ACM panels improve energy performance through all seasons and help meet environmental and cost-efficiency goals.

Understanding Thermal Performance of ACM Panels

While ACM panels aren’t insulation on their own, they perform best as part of a rainscreen or ventilated facade system with a continuous insulation layer and air barrier behind them.

When properly installed, this assembly supports the creation of a thermal break, reducing energy transfer through the wall and preventing cold bridging. Key performance benefits include:

Thermal buffering: Panels reduce exposure of insulation layers to weather extremes
Moisture control: Rainscreen gaps allow drainage and drying, protecting insulation
Air tightness: Sealed systems help prevent drafts and conditioned air loss
Reflectivity: Light-coloured or metallic finishes can deflect solar heat gain in summer

Phoenix Metals offers ACM systems that can be integrated into high-performance walls, making them the go-to for energy-conscious builders and developers in Alberta.

Calculating Energy Savings in Calgary

Heating is typically the largest energy demand in Calgary’s residential and commercial buildings. Adding ACM panels as part of a ventilated facade system can:

Improve effective R-values
Lower annual heating and cooling costs
Reduce peak load demand on HVAC systems

The impact is most noticeable in newer code-compliant buildings, where tighter air seals and continuous insulation already exist. A high-quality ACM system acts as the protective skin, shielding the insulation and allowing it to perform at peak capacity.

Best Practices for Maximizing Efficiency

To get the most energy efficiency from an ACM system in Calgary, performance depends on the wall assembly, including insulation, air barriers, and installation detailing. Here’s what to prioritize:

Use continuous insulation behind the panel system: Insulation should be uninterrupted by studs or fasteners, minimizing thermal bridging.
Install an effective air and moisture barrier: Seal and layer the barrier system properly so the ACM panels can protect it from air and moisture leaks.
Ensure ventilation behind the panels: A rainscreen gap helps with drying and temperature regulation, reducing condensation risk in winter.
Choose panel orientation and finish intentionally: South and west exposures benefit from lighter finishes or metallics to reflect sunlight and lower cooling loads in summer.

Economic and Environmental Benefits

Energy-efficient wall assemblies pay off in more ways than one. In Calgary, long winters drive up utility costs, but ACM systems that reduce energy demand help bring those bills down.

Lower energy use also means fewer greenhouse gas emissions, aligning with LEED goals, ESG targets, and municipal green building policies. ACM panels add more sustainability by being fully recyclable at the end of their service life.

Protect Your Build With Phoenix Metals’ High-Performance ACM Systems

Phoenix Metals supplies ACM systems that support energy efficiency, moisture protection, and modern design across Alberta’s harshest climates .

To learn more about our ACM panel solutions or request a project quote, contact us today!

Prolok vs. Traditional Corrugated Roofing: A Comparative Analysis

Thu, 17 Jul 2025 18:42:14 GMT

Your roof is the first thing people see, so it should look like you meant it. Corrugated panels have had their moment, somewhere between grain silos and garage roofs.

But if you're aiming for clean lines, low maintenance, and a system that performs as good as it looks, it's time to consider Prolok. These metal panels feature a modern profile, hidden fasteners, zero fuss, and all-around functional performance.

We stacked them up against traditional corrugated, and the results? Not even close.

Keep scrolling — this roof speaks for itself.

Profile and Aesthetics

A roof protects its interior, but it also defines the exterior appearance of a building.

Prolok Metal Panels

Prolok is a concealed fastener panel system available in 12" and 16" widths, featuring clean vertical lines and bold shadow effects that create a sleek, modern profile. It’s a popular go-to for architectural builds and upscale designs.

Its smooth finish plays well with any colour palette — subtle or bold — making it easy to turn heads without trying too hard.

Traditional Corrugated Roofing

Corrugated metal shows exposed fasteners and wave-like ridges, offering a more utilitarian or rustic appearance. It’s functional and familiar, making it well-suited for barns, sheds, or rural homes, but lacks the refined, linear look of Prolok.

Colour and finish options are available, although the wavy profile may limit some design flexibility.

Durability and Weather Resistance

Both panel types are available with galvanized or Galvalume coatings, offering excellent protection against rust and corrosion. But each of their form and fastening systems affect their resilience.

Prolok: With concealed fasteners and interlocking seams, Prolok offers enhanced protection against water infiltration, particularly on low-slope roofs. The system sheds snow and rain cleanly, reducing the risk of leaks. Its stronger seam design also offers better resistance to uplift in high-wind areas.
Corrugated: These panels use exposed screws, which can become a weak point if not installed or maintained correctly. They offer solid protection in moderate conditions, but may be more prone to leaks if fasteners loosen or washers degrade.

Installation and Maintenance

How you install and maintain your roof is what keeps it performing for years.

Prolok: Line up the first panel at the gable, lock down the hidden nailing flange, then snap the next panel right in. The concealed fasteners mean less fuss later on, while the smooth surface lets snow and debris slide off like it’s no big deal.
Corrugated: Quick to slap on and easy enough for DIYers, corrugated roofing is a go-to for barns and sheds. But those ridges are leaf traps waiting to happen. Plus, the exposed screws require regular inspections to ensure they remain tight and leak-free.

Cost and Return on Investment

Both panels bring something to the table, but in very different ways:

Corrugated roofing wins on budget, thanks to its use of cheaper materials and quicker installation. It’s perfect when you need to keep costs down and looks aren’t your top priority.

Prolok asks for a bigger upfront investment because of its hidden fasteners and more precise installation. But with less upkeep, tougher weather resistance, and a sharper look, it pays off in the long run, turning that initial spend into serious value down the road.

Ideal Applications

Different projects demand different roofing solutions:

Prolok: Best for modern commercial exteriors, high-end residential builds, and projects where architectural detail and clean lines are a priority.
Corrugated: Ideal for barns, sheds, rural homes, and budget-sensitive warehouses where function is more important than finish.

From Corrugated to Prolok — Phoenix Metals Has You Covered

Trying to determine which metal panel best suits your project?

Prolok and traditional corrugated both have their perks; the key is matching the right panel to your goals.

Need some guidance? Contact Phoenix Metals for expert advice and product support today.

Comparing Metal Roofing Styles for 2025: Your Best Options

Thu, 19 Jun 2025 12:33:13 GMT

You’ve seen the roofs. Now it’s time to ask: which one works best? Not just for curb appeal, but for Calgary’s intense sun, wild temperature swings, and the occasional snow dump that turns your street into a ski hill.

Let’s break down the most common styles for 2025, from cost-conscious corrugated panels to architect-grade standing seams, plus the finish trends you'll want to keep on your radar.

Corrugated Panels (WF-7/8)

WF-7/8 corrugated panels deliver dependable performance at an unbeatable price point. They shed water fast, resist impact damage, and can outlast asphalt by decades with minimal upkeep.

You’ll often see these panels on barns, sheds, and agricultural buildings, but more budget-conscious homeowners also use them on cabins and rural homes. Simple to install and even easier to maintain, this profile makes sense when function comes first.

Standing Seam

Standing seam panels use a raised seam system with concealed fasteners, locking each piece into the next for a sleek, uninterrupted look.

Beyond style, this system offers best-in-class weather protection, resisting leaks, wind uplift, and snow load. Expect a 30+ year lifespan with proper installation. The catch? It comes at a higher upfront cost and requires skilled installers to avoid common issues like oil-canning.

Ideal for upscale homes, commercial buildings, and modern architecture, standing seam roofs are an investment, but they pay off in longevity and visual impact.

WF-12-36 Profile

The WF-12-36 offers structural performance and wide coverage in one tidy package. Its 1" ribs spaced on 12" centers across a 36" panel width create a sturdy, wind-resistant roof with fast install times.

Available in SMP finishes or Galvalume, it’s a go-to for post-frame farms, warehouses, and pre-engineered buildings. This profile delivers for projects that need solid performance without breaking the bank.

Diamond Rib

Want a roof (or wall) that stands out? Diamond Rib ’s ¾″ trapezoid ribs on 6″ centers add stiffness and texture. This profile holds its shape while offering a bold, geometric look for accents or full-scale applications.

Use it vertically for exterior walls, overhangs, or decorative bands that break up large facades. It’s versatile, eye-catching, and rugged enough for cladding and roofing.

Prolok Panels

Available in 12″ or 16″ widths, Prolok panels create a continuous, streamlined surface that plays beautifully with light and angle. If you’re aiming for top-tier design with high function, Prolok is your profile.

2025 Colour and Finish Trends

Your roof shouldn’t fade or chalk after a few seasons, so don’t settle for anything less than industrial-grade finishes. Here’s what’s trending in 2025:

Matte black is dominating minimalist builds
Deep farmhouse reds continue to add warmth and tradition to rural homes
PVDF and SMP coatings offer next-level UV protection and long-term colour retention, even under Alberta’s intense sun

Choosing Metal Roofing in 2025? Let’s Talk

Every roof has a story, and every project has different demands. At Phoenix Metals, we help you match the right metal profile to your budget, environment, and design goals.

Visit us in Calgary or contact our team for a custom quote, product samples, or honest advice from people who know roofing inside and out.

Standing Strong Against Wind, Rain & Snow: Structural Integrity of ACM Panels

Tue, 20 May 2025 19:39:17 GMT

Protecting a building from Canada’s toughest weather starts with exterior cladding that holds its shape, seals out moisture, and resists impact.

Keep reading to learn how ACM panels withstand wind, rain, and snow thanks to rigorous testing, innovative construction, and engineered attachment systems.

Wind-Load Resistance

To prove a panel system can handle severe wind conditions, engineers use ASTM E330/E330M, a standardized test for structural performance under pressure:

Procedure A captures load-deflection behaviour, helping designers understand how much panels can bend under force without failure.
Procedure B focuses on pass/fail criteria and safety margins, including a required 10-second application of design wind load followed by 1.5x proof load testing to verify structural strength.

These standards are essential in cities like Calgary, where design wind pressures can range from 1.2 to 2.4 kPa depending on elevation and exposure.

Impact and Post-Impact Performance

ACM panels must also survive airborne debris and repeated pressure shifts during storms. ASTM E1886 tests simulate these conditions using missile impact and pressure cycling:

This test confirms panels won’t detach or deform even after impact, followed by repeated loading and unloading, mimicking what happens during hurricanes or severe wind events.
After impact, panels should still keep out water and air to protect the building from further damage.

Properly installed, certified ACM systems can withstand major storms without delaminating or detaching, preserving safety and appearance .

Panel Construction and Core Bonding

Manufacturers test adhesive strength under thermal cycling and shear forces before bringing products to market. The strength of ACM panels starts from the inside with:

Sandwich construction: Two pre-painted aluminum sheets bonded to a polyethylene or fire-retardant core create a rigid and lightweight panel
Bonding adhesives: Distribute loads evenly and resist long-term stress. A high-quality bond prevents delamination during freeze–thaw cycles and holds strong under heavy snow accumulation or rapid temperature changes.

Attachment Systems and Sub-Girts

Even the strongest panel won’t hold without the proper support behind it. Rain screen and dry-joint designs rely on gaskets, splines, and vents to manage water movement and promote drainage behind the cladding.

These systems also help balance air pressure, limiting how much water gets forced in during wind-driven rain. Beneath the surface, metal sub-girts (usually 16–22 gauge galvanized steel) spread structural loads evenly. Many come pre-punched to speed up installation and improve on-site alignment.

Testing and Compliance Standards

Before any panel system gets the green light, it must go through rigorous testing to prove it can withstand pressure and stand the test of time.

ASTM E331 tests the system’s resistance to water penetration under static pressure, while AAMA 507 and 508 ensure proper pressure equalization and drainage for rain-screen assemblies.

On the material level, tests like ASTM D3039, which measure tensile strength, and other composite standards assess how each layer contributes to the panel’s overall durability .

Tested Strength, Trusted Performance

Your material choices determine a building's ability to withstand harsh weather. Without trusted, proven systems, you risk potential damage, costly repairs, and even safety concerns.

Phoenix Metals provides ACM systems that we thoroughly test for strength, resilience, and

long-term value, helping ensure your building remains strong, no matter what nature brings.

To learn more or request a quote, Contact Us Today.

Materials for Window Drip Cap Flashing: Pros, Cons, and Best Uses

Wed, 19 Mar 2025 19:37:58 GMT

Using the right window drip cap flashing material is key to protecting your home or building from water damage. The flashing directs rain away from window frames, preventing leaks and rot. But, not all materials offer the same durability, cost, or weather resistance.

Keep reading to learn the pros and cons of each material so you can make the best choice for your home or project.

What to Consider When Choosing Window Drip Cap Flashing

The right drip cap flashing will keep water out because when it’s the best fit for your home. Here’s what to keep in mind:

Budget: How much do you want to spend now vs. how much you’ll save in the long run? Some materials cost more upfront but last longer.
Local climate: Rain, snow, blazing sun — your drip cap needs to handle whatever Mother Nature throws at it.
Property style: Modern, classic, rustic? The right material should complement your home’s look, not clash with it.
Installation ease: Some options are DIY-friendly, while others might require a pro (and extra labour costs).

Common Window Drip Flashing Materials

Each drip cap material has its strengths and weaknesses. Here’s a look at three popular options:

Aluminum: Lightweight & Budget-Friendly

A top pick for many homeowners, but not always the toughest choice for extreme conditions.

Pros:

Rust-resistant and lightweight
Easy to install and budget-friendly
Paint it to match your home’s exterior

Cons:

Easily dents from impacts
Can corrode in salty or chemically harsh environments

Best for:

Homes in mild to moderate climates
Budget-conscious homeowners who want an easy-to-install option

Copper: The Luxury Choice

Want a drip cap that lasts a lifetime and looks stunning? Copper is the way to go. It’s tough, stylish, and built to handle the elements, but it comes with a premium price tag.

Pros:

Incredibly durable — built to last for decades
Naturally corrosion-resistant (no rust here!)
Ages like fine wine, developing a beautiful patina over time

Cons:

Expensive upfront
More complex to install (may require a pro)

Best for:

Homes in areas with heavy snow or rain
High-end homes and architectural projects where aesthetics matter

Vinyl: Affordable & Hassle-Free

Looking for a budget-friendly, no-fuss option? Vinyl gets the job done without breaking the bank. It’s low-maintenance and resistant to rot and rust, but it won’t outlast metal alternatives.

Pros:

Simple installation and easy on the wallet
Won’t rust or rot making it perfect for low-maintenance homes

Cons:

Not as tough as metal so it won’t last as long
Can crack or warp in extreme cold or heat

Best for:

Homes in moderate climates
Budget-conscious projects where longevity isn’t the top priority

Find Tough, Reliable Materials for Any Project

Choosing the right window drip cap flashing comes down to three things: climate, budget, and durability.

At Phoenix Metals, we offer high-quality materials to match any project, whether you need something budget-friendly or built for the toughest conditions.

Let’s find the perfect fit for your home.

5 Benefits of Choosing Metal Cladding for Your Building Project

Tue, 18 Feb 2025 20:13:51 GMT

Your building’s exterior is the first thing people notice, so make it count.

The right material sets the tone, boosts curb appeal, and protects your investment. Metal cladding is taking over for a reason. It delivers a sleek, modern look with unbeatable durability.

If you're looking for a smart, long-term solution, keep reading to learn why metal cladding should be at the top of your list.

Benefit #1: Built to Last

Metal cladding outperforms wood, stucco, and other materials in strength and durability. It resists harsh weather, temperature swings, and everyday wear without warping, cracking, or deteriorating. It also stands up to moisture, pests, and corrosion, keeping buildings secure year after year.

With little maintenance, metal cladding maintains its structure and looks sharp for decades. High-performance coatings prevent fading and surface damage, so exteriors stay polished and professional with minimal upkeep.

Benefit #2: Endless Design Possibilities

Metal cladding comes in many colours, finishes, and textures and fits any architectural style. Beyond colour, metal panels can be shaped, perforated, or mixed with other materials to create one-of-a-kind designs. This versatility lets businesses and property owners design an exterior that stands out while reinforcing their brand identity.

Benefit #3: Energy Efficiency That Pays Off

Metal cladding helps control indoor temperatures by reflecting sunlight, reducing heat absorption, and improving insulation. These features keep buildings cooler in the heat and warmer in the cold, lowering energy bills.

Ventilated systems add an extra layer of protection, preventing heat loss in cold weather and blocking excess heat in warm months. With proper installation, metal cladding makes interiors more comfortable and energy-efficient year-round.

Benefit #4: A Smarter, Sustainable Choice

Metal cladding is eco-friendly, minimizing waste and maximizing energy savings. Manufacturers use recycled materials to produce many panels, and builders can fully recycle them at the end of their lifespan, keeping waste out of landfills.

Its durability means you'll need to replace materials less often, which helps conserve resources. Special coatings protect the metal, making it last even longer and reducing the need for regular upkeep . Metal cladding keeps your building looking sharp without requiring constant repairs or replacements.

Benefit #5: Cost-Effective for the Long Run

Metal cladding helps save money over time by cutting down on repairs, maintenance, and replacements. It stands up to weather and wear, keeping buildings in great shape with minimal upkeep. Its insulation also helps lower energy bills, adding to the savings.

While it may cost more upfront than some materials, its durability, energy efficiency, and low maintenance make it well worth the investment. Property owners get long-term value and reliable performance.

Metal Cladding — the Right Choice for Any Project

Metal cladding provides lasting protection, flexible design options, energy savings, curb appeal, and sustainability. This reliable, future-proof solution is great for commercial, industrial, and residential projects.

For high-quality metal cladding and expert support, Phoenix Metals provides premium materials and tailored solutions to bring your vision to life.

5 Tips for Maintaining Aluminum Composite Panels

Fri, 10 Jan 2025 20:25:28 GMT

Aluminum composite panels (ACPs) are commonly used in construction because they’re durable, versatile, and look great. However, they require routine maintenance to keep their structural integrity and appearance.

Keep reading to learn five tips for keeping your ACPs in top shape.

Tip #1: Clean Regularly to Remove Dust and Debris

Following a regular cleaning routine can keep your ACPs looking good and prevent damage over time.

For large areas, such as the exterior of buildings, use a pressure washer on a low-pressure setting to remove accumulated dust and grime efficiently.
Avoid directing high-pressure streams too close to prevent damaging the protective coating.
More frequent cleaning may be necessary to keep panels looking pristine in areas prone to heavy pollution or near construction zones.

Soft cloths or sponges with mild detergent and water can be effective for smaller applications, spot cleaning, or interior panels where a pressure washer won’t quite work as well.

Tip #2: Check For and Remove Stains Promptly

Unaddressed stains can quickly compromise the appearance of aluminum composite panels .

Inspect panels regularly for stains caused by bird droppings, tree sap, or industrial pollutants.
Clean stains asap using a gentle, non-abrasive cleaning solution to avoid discolouration or permanent marks.
For tough stains, try using an isopropyl solution, but test it on a small area first to make sure it’s safe.

Tip #3: Inspect for Damage During Routine Maintenance

Routine inspections often catch issues before they escalate into costly repairs.

Inspect for physical damage, such as dents, scratches, or cracks — these can affect the panels’ integrity.
Peeling or bubbling on the coating could indicate weathering or improper installation, which you should address promptly.
Regular inspections are integral in areas with extreme hot or cold temperatures, high winds, or heavy precipitation.
Keep track of what you find, noting recurring issues which might indicate the need for additional protective measures.

Tip #4: Protect Panels From Harsh Chemicals

Improper cleaning methods can damage aluminum composite panels, but can be avoided by:

Skipping cleaners containing strong acids, alkalis, or solvents, as they can strip the protective coating.
Reading product labels and choosing solutions designed for aluminum or similar surfaces.
Test new cleaning agents on hidden panel sections to ensure it doesn’t cause discolouration or etching.

Tip #5: Schedule Professional Maintenance When Needed

Professional maintenance is recommended for areas that are difficult to access or require deep cleaning.

Professionals use advanced tools and methods to clean ACPs safely, even on high-rise buildings or complex structures.
Routine professional care can help restore panels to their original finish and prolong their lifespan.
This solution benefits businesses that want to maintain a professional exterior that reflects their brand's high quality.
Collaborating with experienced professionals ensures your panels receive the best care without risking damage.

Proper Care and Phoenix Metals are the Perfect Combination

Phoenix Metals supplies high-quality aluminum composite panels built to last.

Regular care protects your investment and enhances the overall appearance and performance of your building. Following these maintenance tips will keep your panels in great condition, ensuring lasting durability and appeal.

Understanding Ribbing in Metal Panels: How It Improves Strength and Longevity

Tue, 31 Dec 2024 16:52:05 GMT

Metal panels are widely used in the construction of roofing, siding, and other structural applications because of their versatility and durability. One key feature that enhances their performance is ribbing, which adds aesthetic appeal and boosts strength and longevity.

What exactly is ribbing, and how does it improve strength and longevity? We’ll explore how this unique feature makes metal panels appealing for various construction projects.

What is Ribbing in Metal Panels?

Ribbing refers to the repetitive patterns or grooves incorporated into the design of metal panels. These ribs can take various forms, such as corrugated or V-shaped designs, and are engineered to serve both functional and aesthetic purposes.

The primary purpose of ribbing is to reinforce the structural integrity of the panel. Ribbing reduces the tendency for the material to bend or sag under weight, improving its load-bearing capacity by adding depth and contour to what would otherwise be a flat surface.

How Ribbing Enhances Spanning Strength

Ribbed panels strike a hard-to-find balance between flexibility and rigidity. Being able to flex slightly under pressure allows metal panels to avoid cracking or warping — making ribbed panels perfect for areas with heavy snow or high winds.

Another key advantage of ribbed metal panels is their ability to improve spanning strength, allowing the panel to support heavier loads over wider areas. This benefit is made possible due to the efficient load distribution of how ribs are designed, which distributes pressure more evenly across the surface entirely.

How Do They Stack Up to Flat Panels?

Ribbed metal panels demonstrate vastly superior spanning strength compared to flat panels. Flat panels lack the reinforced structure ribs provide, making them more susceptible to bending and deformation under load.

Ribbed panels are designed to maximize strength without adding excessive weight or material thickness. The design of ribs changes how weight is distributed across the material, allowing the same amount of raw materials to handle more weight and last longer.

Ribbing for Long-Term Durability

Ribbing plays a crucial role in ensuring the long-term durability of metal panels. Grooves create natural channels for water runoff, reducing the risk of pooling that could lead to corrosion or leaks. This feature enhances the weather resistance of ribbed panels, making them highly effective for outdoor applications.

Additionally, ribbed panels exhibit greater longevity in large-scale applications, such as warehouses, barns, or commercial buildings. Their enhanced strength reduces the need for frequent repairs or replacements, ensuring that structures remain functional and cost-effective over time.

Invest in Quality Ribbed Metal for Your Next Project

Ribbing in metal panels is far more than a design feature — it’s a functional enhancement that significantly improves strength, durability, and weather resistance. Construction projects requiring reliable, long-lasting materials can greatly benefit from ribbed metal panels that provide strength and longevity for years.

Are you using the right materials for your construction projects? Contact us today to learn more about ensuring you’re using the right materials that provide strength and longevity.

How to Choose the Right Aluminum Composite Panels for Your Next Project

Tue, 19 Nov 2024 20:58:04 GMT

When working with aluminum composite panels (ACPs) in Southern Alberta’s extreme weather conditions, consider durability, weather resistance, and fire ratings.

Keep reading to learn about ACP thickness, finishes, colours, and building code requirements to ensure long-lasting performance for years.

Tip #1: Consider Panel Thickness

Choosing the right panel thickness can impact the durability and look of your project.

Standard thicknesses for aluminum composite panels typically range from 3 mm to 6 mm, with options in between. Thicker panels are generally more rigid and durable, while thinner ones are more flexible and easier to work with.

For exterior projects like building cladding or facades, thicker panels, such as 4 mm or 6 mm, are better for strength and weather resistance. Interior projects, displays, or lightweight structures typically benefit from 3 mm panels, as these are easier to install and maintain.

Tip #2: Choose the Right Finish and Colour

For outdoor projects, a UV protection or weather resistance finish keeps panels looking new and protects them from sun or moisture damage.

Interior projects, on the other hand, give you better flexibility, with more finishes available.

Many suppliers offer custom colour matching to help blend panels with existing designs. Bright colours can increase visibility for branding or signage, while neutral shades are often ideal for residential or commercial spaces, adding a refined look.

Tip #3: Evaluate Fire Resistance Requirements

Fire resistance is a top priority when choosing aluminum composite panels for buildings with strict safety requirements.

Fire-Resistance Ratings

Panels vary in fire resistance, often based on their core material. Options with mineral-filled, fire-retardant cores are designed to reduce flame and smoke spread — ideal for high-safety areas.

Staying Code-Compliant

Safety codes like Canada’s National Building Code may set specific fire-rating standards based on a building’s use or location. Always verify with local authorities or your supplier to ensure compliance with these requirements.

Tip #4: Assess Durability and Environmental Resistance

For long-term performance, panels must withstand weather conditions, UV exposure, and physical impacts.

Weather and UV Resistance

For areas like Calgary, which has intense sunlight and quickly changing temperatures, durable finishes such as PVDF (Polyvinylidene Fluoride) coatings offer high-quality UV protection. These coatings help prevent fading and wear, keeping your panels looking new over time and better suited for outdoor projects.

Scratch and Impact Resistance

With tougher outer aluminum layers, ACPs withstand scratches, dents, and impact. These panels are best for high-traffic areas and can handle rough conditions, including hail, without showing damage.

Bring Your Project to Life with Long-Lasting ACPs from Phoenix Metals

Working with the proper aluminum composite panels can help you avoid the headaches of frequent replacements, poor finishes, and unexpected maintenance costs.

Phoenix Metals offers a wide range of ACP options built for durability and design, giving your project a polished, lasting look you can rely on. Our expert team will help you sort through your choices so you don’t settle for anything less than the best.

Get your free quote today and secure the peace of mind your project deserves.

5 Reasons Stainless Steel Fabrication Is the Preferred Choice for Industrial Projects

Wed, 16 Oct 2024 17:03:07 GMT

Stainless steel is an unbeatable material for industrial projects. Its combination of durability, versatility, and environmental friendliness makes it a top choice across various industries that face challenges such as rust, corrosion, and frequent replacements. Since these issues can lead to increased downtime and higher costs, stainless steel is a long-lasting solution that can withstand harsh conditions.

Keep reading to learn why stainless steel stands out and how it can solve your challenges in industrial applications.

Reason #1: Strong and Long-Lasting

Stainless steel is built to last. It holds up well under heavy loads, pressure, and extreme temperatures — all great characteristics for construction, machinery, and other industrial applications.

Its high tensile strength resists wear and tear better than other materials, leading to fewer replacements or repairs over time, saving you money in the long run.

Reason # 2: Corrosion Resistant

One of stainless steel’s biggest advantages is its resistance to rust and corrosion — especially important for marine or food industries exposed to moisture, chemicals, or harsh environmental conditions.

Thanks to its chromium content, stainless steel forms a protective layer that prevents rust, keeping it in excellent condition even after years of use. Because it’s low-maintenance, it saves you time and effort, as you won’t need to treat or replace it frequently.

Reason #3: Easy to Clean and Hygienic

For industries where cleanliness is a priority, like food production or healthcare, stainless steel’s non-porous surface doesn’t allow bacteria or germs to settle, making it easy to sanitize. It resists stains and odours, keeping clean and fresh with minimal effort. A simple wipe-down is typically enough to maintain a spotless surface, helping meet strict hygiene standards.

Reason #4: Versatile and Attractive

Stainless steel is incredibly versatile. You can easily cut, shape, and weld it to meet your machinery's or architectural designs' exact needs. This adaptability makes it work for practical uses and attractive finishes.

Its polished look adds a professional touch to any space. Whether used in industrial settings or stylish home designs, stainless steel can enhance the appearance. Its ability to combine functionality with aesthetics makes it a top choice for many industries.

Reason #5: Environmentally Friendly

If you’re looking to make more sustainable choices, stainless steel is 100% recyclable and can be reused in other projects without compromising its quality or strength. This practice reduces waste and helps protect the environment. Since stainless steel lasts so long, you also won’t need to replace it as often, lowering your environmental footprint even further.

Transform Your Industrial Projects with Stainless Steel

Stainless steel is a powerhouse material for industrial projects. Its strength, corrosion resistance, hygiene, versatility, and sustainability is an investment that pays off in performance and long-term savings. No matter the industry, stainless steel balances durability and environmental responsibility.

Ready to make the switch? Phoenix Metals in Calgary will help you incorporate and customize stainless steel into your next project with years of trusted expertise.

Custom Metal Fabrication: Tailoring Solutions for Industrial and Commercial Projects

Thu, 19 Sep 2024 19:06:49 GMT

Tailored metal solutions are ideal for commercial and industrial projects that need strong, precise materials. This process helps businesses create custom parts that boost efficiency, performance, and long-term reliability.

Keep reading to learn the benefits of custom metal fabrication and why it’s the go-to choice in commercial and industrial settings.

Why Custom Metal Fabrication is Important

Custom metal fabrication involves designing and producing products tailored to specific needs. Unlike off-the-shelf options that typically don’t work for unique applications, custom fabrication guarantees precision and a perfect fit for each project — whether for roofing, cladding, flashing, custom vents, or other needs.

Made-to-order metal also boosts time efficiency, reducing delays by delivering materials ready for installation. Since every project has its own requirements, custom materials streamline processes, eliminate extra work, and improve project quality.

Key Applications for Custom Metal Fabrication

Beyond construction materials, metal fabrication also involves creating custom pieces for industrial machinery, tools, and heavy equipment requiring strength and exact size to ensure everything fits and works smoothly.

You can also use it to make functional and attractive commercial fixtures, displays, and architectural features.

The Many Advantages of Metal Fabrication

Custom metal fabrication has many advantages, such as:

Flexibility: Custom designs easily adapt to project needs. Custom fabrication is flexible enough to meet functional and aesthetic preferences when working with different materials, finishes, or complex designs.

Precision and fit: Custom fabrications are made to exact specifications so components fit perfectly and reduce the need for adjustments. Advanced technologies like computer numerical control (CNC) machining and laser cutting ensure accuracy and consistency.

Quality assurance: Throughout the custom fabrication process, strict quality checks are in place to guarantee superior final products.

Cost-effective: By choosing the right materials and advanced cutting methods, custom fabrication minimizes waste and maximizes material efficiency, translating to long-term savings and better project outcomes. Custom solutions often lead to a higher return on investment (ROI), enhancing project efficiency and minimizing costly errors or delays.

Creative designs: Custom fabrication offers unique, innovative designs that meet your needs and give you a competitive advantage.

Meeting complex requirements: Projects throughout many industries have highly complex and specific needs that standard steel products can’t meet. Custom fabrication solves this by making specialized parts, like in healthcare, where stainless steel equipment has to meet strict hygiene rules.

Collaboration: A close partnership between the client and fabricator helps share knowledge, allowing the fabricator to give expert advice that fits the client’s needs.

How Can Phoenix Metals Customize Your Next Project?

Custom metal fabrication provides precise, high-quality materials for industrial and commercial projects. It saves time by offering ready-to-install parts, cutting delays, and boosting project quality.

Phoenix Metals specializes in custom metal roofing and cladding for homes, businesses, and agricultural buildings. We offer aluminum composite panels, metal flashing, copper, stainless steel fabrication, and more.

With over 40 years of experience, we deliver durable and efficient materials designed to meet your needs.

Understanding Metal Roof Flashing: Types, Uses, Benefits, & More

Fri, 16 Aug 2024 19:34:11 GMT

Metal roof flashing is key to keeping your roof in good condition. It directs water away from areas where leaks might occur, helping to protect your home for years to come.

Keep reading to learn the different types of metal roof flashing and their benefits.

What is Metal Roof Flashing?

Metal roof flashing consists of thin strips of metal installed around critical points on your roof, including joints, edges, and intersections. By creating a barrier, flashing directs water away from vulnerable areas, reducing the risk of leaks and damage.

You risk leaks, rotting wood, and mould growth inside your home without proper flashing. You also require correct installation to maintain the longevity and effectiveness of your roofing system.

Types of Metal Roof Flashing

Metal roof flashing comes in various types, each designed to protect different areas of your roof :

Step Flashing

Step flashing goes where your roof intersects with vertical surfaces like walls or chimneys. It consists of rectangular metal pieces that overlap in a step-like pattern. Each piece of flashing goes under the shingles, with the next piece overlapping it.

Cap Flashing

Cap flashing covers the top edges of roof elements such as parapets. It creates a protective barrier that directs water away from the roof edge, preventing water from seeping into the joints and causing damage.

Drip Edge Flashing

You install drip edge flashing along the eaves of your roof. It extends slightly beyond the roof's edge, allowing water to drip off and away from the fascia.

Valley Flashing

Use valley flashing in the areas where two roof slopes meet. These areas are prone to collecting water, so valley flashing directs it away from the roof. It typically comes in a V-shape and channels water down the slope and off the roof.

Counter Flashing

Counter flashing covers step flashing to provide additional protection. It goes into a groove, cut into a wall or chimney, and overlaps the step flashing.

Benefits of Metal Roof Flashing

Here’s how metal roof flashing can improve the longevity of your roof:

Durability

Metal roof flashing can withstand harsh weather conditions. It typically contains aluminum, copper, or galvanized steel, which are resistant to rust and corrosion. This durability helps flashing last for many years.

Weather Resistance

Metal flashing maintains its integrity and protects your roof through rain, snow, and high winds. Its weather resistance reduces the likelihood of leaks and damage.

Low Maintenance

Metal flashing requires minimal maintenance. It generally doesn’t need frequent repairs or replacements, making it a cost-effective solution for roof protection.

Choose the Best Flashing to Protect Against Leaks and Damage

Understanding the types of flashing and their benefits can help you make informed decisions about your roofing system.

To ensure proper roof protection, consider consulting with a roofing professional who can recommend and install the right type of flashing for your needs. Phoenix Metals specializes in custom metal roofing for residential, agricultural, and commercial buildings in Calgary.

Aluminum Composite Panels vs. Traditional Building Materials: A Comparative Analysis

Tue, 23 Jul 2024 18:06:03 GMT

From the budget-friendly and lightweight Polyethylene (PE) Core used for signage and interiors to the mineral-based cores used for high-fire-rated applications like airports and tunnels, ACPs are a must-have in modern construction.

Read on to discover the difference between ACPs and traditional materials and why they matter.

Understanding Aluminum Composite Panels

Aluminum Composite Panels (ACMs) are aluminum sheets bonded to a non-aluminum core. The sheets can be as thin as 0.2 mm or as thick as 0.5 mm, but the core, which is 2 mm to 6 mm thick, determines the strength, fire rating, and insulation.

Polyethylene (PE) Core

PE is affordable and lightweight. Because it contains low-density polyethylene, it’s highly flammable and suitable for applications like signage and interior decoration where a fire rating is not critical.

Fire Retardant (FR) Core

Fire retardant additives like magnesium or aluminum hydroxide reduce flammability and smoke emissions. This material is for environments with strict fire safety regulations, such as hospitals and high-rise buildings.

Mineral Core

Mineral core ACP has non-combustible minerals like magnesium oxide or aluminum hydroxide. It has a superior fire rating and thermal insulation. The core bonds to the aluminum sheets with a high-temperature-resistant adhesive. This type of ACP is for high-fire-rated applications like airports, facade cladding , and tunnels.

Aluminum Honeycomb Core

Aluminum honeycomb core ACP has hexagonal cells made of aluminum foil bonded together. It’s lightweight and strong, and its core contains non-combustible minerals like magnesium oxide or aluminum hydroxide. It has a high fire rating and thermal insulation, making it ideal for applications that require high mechanical strength, such as the marine, aerospace, and transportation industries.

Polystyrene (PS) Core

Polystyrene core ACP has expanded polystyrene foam bonded to aluminum sheets, making it lightweight and thermally insulated. This type of ACP is common for insulation needs in sound barriers, cold rooms, and refrigeration trucks.

Traditional Building Materials

Steel, wood and solid aluminum are traditional materials with strength, aesthetics, insulation, and corrosion resistance. Each has its pros and cons:

Steel

Made from iron and carbon, steel has high tensile strength and can carry heavy loads without buckling. It’s common for structural frameworks, beams, columns, and even reinforced concrete. You can also find steel in skyscrapers, bridges, residential homes, and industrial warehouses.

Steel is strong, lasts for years, and is recyclable and fire-resistant. But it can rust if not protected, is more expensive than others, and requires a solid foundation.

Wood

Construction sites use different types of wood, from softwoods like pine and cedar to hardwoods like oak and maple to engineered materials like plywood, OSB (oriented strand board) and MDF (medium-density fibreboard).

Wood is eco-friendly and renewable, making it a sustainable construction option. It adds natural beauty to architectural designs and has good thermal insulation that can reduce heating and cooling costs. Wood needs regular maintenance, like sealing and painting, to protect against moisture, pests, and decay. It’s flammable and may need fire retardant treatment for specific applications.

Solid Aluminum

Solid aluminum is lightweight and corrosion-resistant, perfect for outdoor use. It’s easy to work with, and architects love it for its modern look. Builders often use it for cladding buildings, window frames, and even fancy interior design elements.

Solid aluminum is super durable, won’t rust, and is recyclable, so it's better for the environment. It’s also a bit pricey and doesn’t insulate like others, so you might need extra insulation to keep your building warm.

Durability and Lifespan Comparison

Knowing the strengths and weaknesses of different building materials will guide your construction decisions.

Aluminum Composite Panels (ACPs):

ACPs are very durable and last 40–50 years or more with proper maintenance. They withstand weather, corrosion, and UV radiation. The quality of core material, proper installation, environmental exposure, and regular maintenance play a big role in this. Using high-quality cores, like fire-retardant ones, will boost durability.

Steel

Steel structures can last 50–100 years or more if well maintained. Corrosion is the primary concern, especially in humid or salty areas. Quality protective coatings and regular maintenance are key, so consider galvanizing, painting, or coating to extend steel’s lifespan.

Wood

Wood’s lifespan varies from 20 years to over 100, depending on type and treatment. Treated hardwoods and engineered wood can be very durable. However, wood is prone to rot, insects, moisture, and fire. The type of wood, quality of treatment, maintenance, proper sealing, painting, and pest control measures can enhance durability.

Solid Aluminum

Solid aluminum is durable, lasting 40–80 years. But, environmental exposure, especially in marine or industrial settings, the quality of the alloys used, and regular maintenance can affect its durability. Regular cleaning and inspection can also maintain the aluminum’s integrity and appearance.

Weight and Ease of Installation

ACP’s lightweight nature makes the installation process much easier and faster than traditional heavy materials like steel and solid aluminum. This means lower labour requirements and costs, making ACP a practical option for many construction projects. Wood is variable in weight and between ACP and steel in terms of handling and installation speed.

Cost and Maintenance

Consider initial cost and long-term maintenance when choosing construction materials.

Aesthetic Flexibility

Each construction material has its own design options and finishes that can enhance your project’s look. ACPs come in various colours, textures, and finishes, including metallic, matte, and gloss, as well as natural-looking imitations like wood and stone. Their versatility makes them the go-to for modern facades, commercial interiors, and signage.

You can finish steel with galvanizing, painting, and powder coating, making it great for high-rise buildings, industrial structures, and modern residential designs.

Wood has natural beauty, with various grains, colours, and textures from different species. You’ll often find it in traditional and contemporary architecture as flooring, wall panels, and furniture.

Solid aluminum is modern and can be anodized, painted, or polished — perfect for building cladding, window frames, and decorative panels.

Environmental Impact

Let’s take a closer look at the sustainability and eco-friendliness along with insulation properties and heating and cooling costs of each of these materials:

Aluminum Composite Panels (ACPs)

Pros: ACPs are recyclable; some manufacturers use recycled aluminum. They’re also long-lasting, so less replacement is necessary.
Cons: Producing ACPs can be energy intensive and may use non-renewable resources. Core materials, if not recyclable, can be a disposal challenge.
Production: ACPs have excellent thermal insulation, reducing heating and cooling costs.
Disposal: There are efforts in place to improve the recyclability of its core materials and promote recycling programs.
Insulation properties : ACPs have good thermal insulation. The air gap between aluminum layers helps in energy efficiency.
Impact on heat/cool cost: Buildings with ACPs have lower energy costs because of their insulation properties and better temperature regulation.

Steel

Pros: Steel is highly recyclable; a significant portion of new steel comes from recycled materials. It’s durable, so less replacement is needed.
Cons: Steel production is energy intensive and contributes to CO2 emissions. Mining for iron ore has a negative environmental impact.
Production: The steel industry is working to reduce energy use and emissions by adopting new technologies and using scrap steel.
Disposal: Steel is widely recycled, a big plus for the environment.
Insulation properties: Steel doesn’t have thermal insulation but can be combined with insulating materials to improve energy efficiency.
Impact on heat/cool cost: Uninsulated steel structures may produce higher heating and cooling costs.

Wood

Pros: Wood is a renewable resource; when sourced sustainably, it’s eco-friendly. It absorbs carbon as it grows.
Cons: Deforestation and unsustainable logging can harm habitats and biodiversity, and the wood treatment process often contains environmentally harmful chemicals.
Production: Sustainable forestry practices and FSC certification ensures responsible sourcing.
Disposal: Wood can be reused, recycled into other products, or composted, reducing waste.
Insulation properties: Wood naturally insulates well and provides thermal resistance that helps in the energy efficiency of buildings.
Impact on heat/cool cost: Wood structures have lower heating and cooling costs due to their insulation properties.

Solid Aluminum

Pros: Aluminum is highly recyclable and can be reused multiple times without losing quality. Producing recycled aluminum uses much less energy than new aluminum.
Cons: Extracting and processing aluminum is energy-intensive and can cause environmental damage.
Production: Using recycled aluminum is increasing, reducing the production energy needed.
Disposal: Aluminum has a well-established recycling infrastructure and is easily recyclable, so disposal is environmentally friendly.
Insulation properties: Solid aluminum, like steel, has poor insulation but can be improved with insulation materials.
Impact on heat/cool cost: Buildings with solid aluminum typically require additional insulation to manage heating and cooling costs better.

Build the Future with ACPs

ACPs are popular in modern construction because they’re versatile, light, and budget-friendly. They offer enhanced thermal insulation, helping lower energy bills and steady building temperatures.

Available in various designs — from metallic and matte finishes to wood and stone looks — ACPs fit any style. Low-maintenance and built to last, they’re perfect for many construction needs.

Let’s discuss your project .

The Benefits of Anodized Aluminum for Your Next Project

Thu, 13 Jun 2024 13:51:24 GMT

Anodized aluminum is a highly versatile material widely used in various industries thanks to its beneficial properties, including home projects. These properties create valuable benefits that can make your project more durable, corrosion-resistant, and so much more.

However, many homeowners end up overlooking this material in favour of other metals, which, in some situations, can be a detriment to your project.

So, we’ll be exploring the benefits of using anodized aluminum in a wide range of various projects to help you make an informed decision.

Durability and Longevity

A key advantage of anodized aluminum is its exceptional durability. The anodizing process creates a protective oxide layer on the surface of the aluminum, which significantly increases its resistance to wear and tear, dents, scratches, and maintains its structural integrity.

Additionally, aluminum is also less likely to suffer from surface damage compared to untreated aluminum. The result is a material that’s perfect for high-traffic areas, heavy-use projects, and outdoor applications.

Longevity should not be overlooked as it directly affects the value gained from your finished project. For example, if you choose a material for a shed that needs to be frequently repaired and replaced every few years, you’ll spend more than anodized aluminum, even if the upfront cost is lower. Keep the total lifespan and value in mind when making your decision.

Corrosion Resistance

Corrosion poses a major threat to the metal used in any project, especially those subjected to the elements. Anodized aluminum offers top-tier corrosion-resistant properties, making it ideal for use in environments exposed to moisture and chemicals.

Aluminum already has reasonably good corrosion resistance, and the harder surface made by the anodization process takes these benefits to an entirely new level. Anodized aluminum is popular for outdoor structures, projects near water, and any projects involving chemicals or gasses.

Aesthetic Appeal

Typically, choosing a specific type of metal for its aesthetic appeal is based on how it looks inherently, such as choosing copper for its red-ish shine. However, anodized aluminum offers various finishes and colours to suit your design needs.

On top of the wide range of options, the colours made possible in the anodizing process can offer a vibrant, long-lasting colour that won’t quickly fade away. Depending on the project, you can use anodized aluminum to create a modern, sleek look, match consumer electronics trends, or create unique decorations.

This rare attribute makes anodized aluminum an appealing option to meet your project's style and aesthetic requirements. You don’t have to sacrifice meeting your design needs to benefit from the other properties of anodized aluminum.

Lightweight and Strong

One of the standout features of anodized aluminum is its impressive strength-to-weight ratio. Finding a material that provides strength and lightweight properties is rare, but anodized aluminum allows for a high degree of strength while remaining lightweight.

Opting for anodized aluminum leads to significant weight savings without compromising structural integrity, creating a cost-effective and efficient solution to projects requiring these properties.

Eco-Friendly and Sustainable

Anodized aluminum is an environmentally friendly material that adds sustainability to any project. The anodizing process does not significantly impact the environment, and the resulting material is recyclable.

Additionally, aluminum is one of the few metals that can be repeatedly recycled without losing the properties that make it valuable, further contributing to its status as an environmentally sustainable material.

Choosing anodized aluminum helps reduce your carbon footprint and contributes to a more sustainable future.

Versatility in Applications

Anodized aluminum is found in a wide variety of industries well beyond DIY projects due to the properties we’ve explored above. A few common applications of this material include the following:

Construction: Anodized aluminum is often used for architectural elements, such as window frames and facades, due to its combination of durability and aesthetic appeal.
Transportation: Automotive and aerospace components benefit from the lightweight properties and resistance to wear and tear of anodized aluminum.
Electronics: DIY and commercial electronics projects often choose aluminum due to its thermal conductivity, making it ideal for heat sinks or circuit housings.

Anodized aluminum provides several powerful benefits for many projects that require metal that will stand the test of time. Its usage in commercial applications is a testament to what it can bring to your project.

Try Anodized Aluminum for Your Next Project

Anodized aluminum offers several benefits , making it an excellent choice for your next project. The material's durability, corrosion resistance, aesthetic appeal, lightweight strength, and eco-friendliness all add up to an ideal material in many different applications.

Consider anodized aluminum for your upcoming projects to take advantage of everything it offers. You may boost performance, appearance, and life cycle by opting for anodized aluminum.

Ready to learn more about this promising material? Reach out to us today to see how we can help incorporate anodized aluminum into your next project.

Essential Metal Roof Maintenance Tips for Long-Term Durability

Tue, 26 Mar 2024 16:32:10 GMT

Metal roofing is becoming more popular because of its advantages over other materials. Some obvious ones include durability, sustainability, longevity, and easy installation.

Regular metal roof maintenance can help preserve its integrity, prevent costly repairs, and extend its lifespan.

Keep reading to learn how to perform a metal roof inspection, what to look for, and tips on cleaning your metal roof to prevent rust and corrosion.

Understanding the Importance of Metal Roof Maintenance

By performing routine inspections and addressing minor issues as they arise, you can avoid accumulating damage that can lead to more significant problems over time. Preventative maintenance ensures that your roof remains structurally sound and can withstand various weather, including rain, snow, wind, extreme hot and cold temperatures, and UV radiation.

Key Maintenance Tasks for Metal Roofs

Below is a detailed guide on performing metal roof inspections and examples of what you might find:

Schedule your inspections: Set up a regular schedule to inspect your roof, ideally once in the spring and fall and after severe weather conditions.
Safety precautions: Prioritize safety by wearing appropriate personal protective equipment.
Roof surface: Climb onto the roof and check for any signs of damage, including scratches, punctures, or cracks in metal panels.
Flashings and sealants: Examine the flashings around vents, chimneys, and skylights. Look for signs of deterioration or damage to the sealant.
Gutters and drainage: Clean debris from gutters and downspouts to ensure proper drainage. Inspect gutters for signs of rust, corrosion, or damage that could lead to water pooling on the roof.
Skylights and ventilation: Inspect skylights, vents, and exhaust fans for cracks, leaks, or gaps in seals. Ensure that ventilation systems are functioning correctly to prevent moisture buildup.
Structural integrity: Check the roof's structural integrity, including support beams, trusses, and fasteners. Look for signs of sagging, rust, or loose hardware that could compromise the roof's stability.

Cleaning Tips for Removing Dirt, Debris, and Mildew

Periodic cleaning of pre-finished materials can help maintain their appearance and durability. An annual spring cleaning with hoses or pressure sprays is often adequate for areas shielded from direct exposure, like overhangs. We recommend using a water and detergent solution with a soft bristle brush for scrubbing in cases with heavy dirt accumulation.

To address mildew and algae, use a mixture of laundry detergent (100 ml), trisodium phosphate (200 ml), laundry bleach (1 litre), and 3 litres of water. Scrub with a soft bristle brush and rinse with clean water.

Avoid using solvent and abrasive cleaners, and opt for mineral spirits to remove specific substances like caulking compounds, tars, oils, and grease, followed by detergent cleaning and rinsing.

Preventing Rust and Corrosion on Metal Roofs

Rust and corrosion can threaten metal roofs' integrity, eventually leading to structural weakness and leaks. These issues can arise from physical damage or exposure to moisture, chemicals, and environmental pollutants.

Promptly addressing rust and corrosion can prevent deterioration and costly repairs. Give special attention and treatment to areas that already show signs of corroding. For example:

Start by removing all traces of rust with a wire brush
Apply a high-quality metal primer and paint
Finish it off with a protective wax coating to create a protective barrier against moisture, UV rays, and other environmental factors that can cause corrosion and degradation
When dealing with large areas of corrosion, consider replacing the panel rather than recoating it.

Finding Reliable Metal Roof Maintenance Services

An experienced metal roof service contractor can provide expert guidance and identify potential issues you might overlook during a DIY inspection.

Here are some tips for finding a reputable and trustworthy contractor:

Check credentials: Look for a licensed, bonded, and insured company — ensure they meet the requirements to operate legally and provide protection in case of issues during the maintenance process.
Experience: Choose a company with extensive experience in metal roof maintenance.
Read online reviews: Check platforms and websites for reviews and ratings from previous clients.
Ask for references: A reputable company happily provides references and testimonials from satisfied customers.
Get multiple quotes: Get quotes from several roof maintenance companies and avoid choosing solely based on price; instead, prioritize quality, reliability, and reputation.
Warranty and guarantee: A reputable company should stand behind its work and offer assurances to address any issues arising during or after maintenance.
Communication: Choose a company that communicates openly throughout the process. They should be responsive to your inquiries, provide clear explanations of their services, and keep you informed about their progress.

Do You Want Your Metal Roof to Last a Lifetime?

Extend the lifespan of your metal roof and reduce repair expenses by partnering with the premier maintenance provider in Calgary, Alberta—Phoenix Metals.

Our commitment to excellence and customer satisfaction ensures your roof receives the care and attention it deserves.

Get a quote today to experience reliable, high-quality metal roof maintenance and metal roofing repair.

Protect and Preserve: The Essential Role of Metal Flashing in Your Home

Wed, 28 Feb 2024 18:49:57 GMT

Metal flashing helps safeguard roofs, chimneys, and windows from water damage and leaks. When used in vulnerable areas like intersections and joints, metal flashing directs water away, preventing it from seeping into the building.

Different types of metal flashing, including step flashing, valley flashing, and drip edge flashing, have specific purposes in protecting against water infiltration.

Keep reading to learn the differences in metal flashing and how they ensure durability and resilience against the elements, especially at potential water entry points.

The Basics of Metal Flashing

Metal flashing involves placing thin metal sheets to redirect water away from at-risk areas like joints and transitions, preventing water damage. Its main purposes are diverting water, supporting sealants, and preserving structural integrity.

Choosing between materials depends on your project requirements, as each offers unique benefits:

Aluminum flashing is lightweight and corrosion-resistant
Copper flashing provides durability and aesthetics
Galvanized steel is economical and sturdy

Metal Flashing for Roofs

Water leaks can lead to severe issues like rot, mould, and structural damage. Metal flashing for roofs acts as a protective barrier, enhancing the durability and longevity of roofing systems by mitigating the risks of water exposure. For example, valley flashing protects the roof where two slopes meet. This vee-shaped flashing forms to the roof joint and helps direct the water down to the eavestroughs. Another example is drip edge flashing. Professional roofers install this L-shaped flashing along the edges of the roof to help direct water away from the fascia into the eavestrough.

Chimney Flashing for Metal Roofs

Chimneys and other flat-sided structures protruding through the roof require step or cap flashing, which is rectangular metal bent in the center at a ninety-degree angle. This preventative measure provides a watertight seal, directing water away from the chimney joints and roof intersection points. Using metal flashing around chimneys on metal roofs enhances the resilience and longevity of roofing systems.

Window Metal Flashing

In window installations, metal flashing, often referred to as "window metal flashing" or "metal window flashing," protects against water damage by redirecting water away from joints and seams. This proactive measure prevents leaks, rot, and potential structural issues caused by water leaks.

Why it’s Important to Prioritize Quality Metal Flashing Materials and Installations

Roof leaks often stem from damaged or poorly installed flashing, particularly around chimneys, roof crickets, or dormers. It's one of the most prevalent causes of leaks. Improper roof flashing can potentially trigger wood rot and, in extreme cases, roof deck collapse.

For lasting protection, choose high-quality metal flashing materials like aluminum, copper, or galvanized steel. Invest in meticulous metal flashing installations to enhance your building's resilience, protect your investment, and ensure long-term safety.

Ready to Install an Industry-Leading Waterproofing & Weatherproofing Solution?

Metal flashing is a versatile way to safeguard different building parts by redirecting water away. From roofs and chimneys to skylights and windows, it prevents water damage and keeps structures strong.

Phoenix Metals in Calgary is a trusted name in the metalworking industry. With a reputation for reliability, durability, a commitment to precision, and a diverse material selection, we offer effective solutions for all your weatherproofing needs.

> Get a Complimentary quote.

Interior & Exterior Ventilation Systems in Alberta: Adapting to Extreme Climates and Weather Variability

Fri, 26 Jan 2024 17:44:41 GMT

Alberta has a semi-dry climate with unpredictable weather. Its warm summers and cold, harsh winters with freezing temps require effective ventilation to minimize energy costs and retain warmth.

Custom-designed systems ensure homes and businesses stay comfortable facing winter's chill or summer's heat. With a focus on tailored interior and exterior ventilation solutions, Phoenix Metals stands out as a reliable partner for climate adaptation.

Keep reading to learn how custom interior and exterior vents and goosenecks protect your property from extreme climates and weather variability.

Understanding Alberta's Climate Challenges

If your building doesn’t have proper ventilation, indoor humidity can be a significant problem with Alberta’s cold winter weather extremes. Windows ice up, walls condensate, and there’s potential for mould and rot. Replacing the stale, humid indoor air with dry, fresh outdoor air helps control humidity and is healthier for occupants. Reducing the impact of extreme heat in the summer involves good insulation and proper roof ventilation of attic spaces.

The Role of Custom-Designed Ventilation Systems

Custom-designed ventilation solutions are engineered with peak functionality for unique building requirements. A one-size-fits-all approach too often falls short. While they seem like a lower-priced, immediately available solution, significant challenges may lie ahead. Using standard models can cause too much or too little air resistance in the duct, resulting in poor ventilation.

For example, a food processing facility may require precise control over humidity and temperature to ensure product safety and quality. A ventilation system pieced together won’t have these design features, leading to inconsistencies, product spoilage, and possible regulatory violations.

Even the average home kitchen exhaust can’t remove all the steam, smoke, and cooking odours with an exhaust hood that isn’t the correct size.

Whether it’s:

A ventilation system for a commercial building or a residential home
A kitchen or bathroom exhaust
Interior vents
Exterior vents
Exterior ventilation covers
Customized roof vents
Roofing goosenecks
Metal tall cones
Or storm collars

a custom-designed ventilation system made to exact specifications can outperform any standard model.

What are Gooseneck Vents Used For?

Gooseneck vents can connect directly to your bathroom, kitchen, or dryer vent system to ensure proper ventilation away from a home or building and above-average snowfall levels.

Key Features of Effective Ventilation Systems for Alberta

In Alberta, the importance of house ventilation systems starts with manufacturing them with the highest quality metal to withstand the elements. Engineers design systems to specifications and maximize efficiency by calculating the size, shape and filtration type.

The key features of an effective ventilation system are:

A continuous supply of fresh, outside, filtered air
Removal or diluting of stale air and contaminants
Maintaining a desired temperature and humidity level
Accomplishing the above as efficiently as possible

Working with a Specialized Metal Fabricator

There are many benefits when partnering with a specialized custom-designed roof vent fabricator, including:

Knowledgeable and experienced team
Comprehensive product range
Cutting-edge technologies
State-of-the-art facility
Fast service
Quality assurance
Company guarantee

Before making a custom ventilation system, the fabricator requires specific information to find the correct size of the ventilation system, such as calculating:

The cooling or heating load, including latent and sensible heat
The required air shifts according to occupants, their activities, and any other special processes taking place in the building
Air supply temperature
Air quantity
Temperature loss in ducts
The outputs of other components that can add cooling, heat, or humidity to the air
The BTU input of the heating system for the building

Are You an HVAC and Ventilation Specialist in Calgary Looking for High-Quality Custom Roof Vents?

Alberta continues to see the impact of climate change as seasons become unpredictable and full of extreme weather fluctuations. Ventilation systems must be adequately designed to maintain efficiencies, lower carbon footprints, and offer maximum effectiveness.

Consult with Phoenix Metals for custom interior and exterior ventilation solutions for projects of any size.

> Request a custom quote.

Preventing and Solving Common Issues with Corrugated Metal Roofing

Fri, 15 Dec 2023 17:02:38 GMT

Many variables, such as environmental conditions, inferior products, and installation errors, can affect a metal roof.

Although metal roofing has fewer long-term problems than other roofing products, there’s still a chance that one or more of these problems may arise.

Read on to learn how to solve and prevent common issues with corrugated metal roofing.

Condensation Prevention

Condensation on corrugated metal roofing sheets can lead to mould growth, corrosion, or structural damage. Some effective strategies that can prevent condensation and create a more durable and healthier environment under your metal roof include:

Proper ventilation: Ventilation options, like soffit, ridge, and turbine vents, can help ensure adequate air movement for humidity and temperature regulation in the roof space.
Insulate your roof: Insulation helps the interior surface of corrugated metal roof panels maintain a constant temperature and avoid the warm and cold contrasts that can cause condensation on surfaces.
Use vapour barriers: Installing vapour barriers on the warm side of the insulation prevents moisture from reaching the cool metal surface.
Seal joints and gaps: Ensure an adequate seal on all seams and joints to prevent moist, warm air from infiltration into the roof space.

Rust and Corrosion Management

Rust and corrosion management is imperative in maintaining your metal roof's integrity, functionality, and aesthetic appeal. Prevent oxidization from moisture, pollutants, and chemical reactions from dissimilar metals with the following tips:

Cleaning: Remove debris that can trap moisture and accelerate the corrosion process.
Regular inspections: Identify early signs of corrosion, such as peeling paint, scratches, rust spots, or discoloured areas, to prevent further damage.
Paint and treatments: High-quality corrugated roofing sheets have a protective paint or corrosion treatment. Touch up any damaged areas as needed.
Proper drainage: Ensure sufficient drainage to redirect water off the roof surface and regularly inspect for gutter and downspout clogs.

Noise Reduction Strategies

Nothing is worse than being unable to carry on a conversation during a heavy rainstorm because of a noisy roof. Here are some soundproofing strategies:

Insulate ceiling and walls: Add some insulation between the roof and ceiling and inside the walls. You’ll reduce exterior and interior noise while lowering heating and cooling costs.
Install the panels correctly: Installing panels with the proper fasteners in the correct places prevents lifting and shifting and allows for better soundproofing.
Use roof underlayment: A critical factor in soundproofing a metal roof is a good quality roof underlayment installed with corrugated roof panels.

Leak Prevention and Repair

The metal roofing industry typically relies on silicone or high-solids sealants and specialized roofing tape for preventing and repairing leaks using the following strategies:

Fasteners: Replace deteriorated fasteners and apply enough roof sealant to encapsulate the new bolt head and a ½” around it.
Seams and joints: Clean the joint or seam before taping or adding sealant.
Roof penetrations: Reflash leaking skylights or vents rather than covering them with sealant. An adequately secured flashing with the recommended sealant will ensure a tight seal.

Energy Efficiency Enhancement

Metal roofing systems have a cool coating technology with reflective pigments, which absorb less solar energy and reduce heat transfer into the building. This thin-film paint system is available in a multitude of colours and also adds to the durability and longevity of panels. You can expect significant energy savings during the summer due to the reduced need for air conditioning.

Dealing with Expansion and Contraction

Everything expands and contracts when temperatures change. But, unlike other roofing products, the amount of expansion and contraction of metal roofing is predictable, so designers can allow for it in their roofing systems.

Seams and overlaps have enough room to allow for expansion and contraction within the joint. Fastening methods also allow for movement by combining metal clips and fasteners so the metal panels can have an accordion effect.

Corrugated Metal Roofing Sheets — Beauty, Efficiency, and Sustainability

A metal roofing system combines sustainability with functionality and a visually appealing aesthetic.

For the industry's highest quality products and service, turn to Phoenix Metals for custom metal roofing in Calgary. We specialize in cladding panels and metal roofing for residential, commercial, and agricultural buildings.

Get a quote

Sustainability and Aluminum Composite Panels

Sat, 14 Oct 2023 13:14:42 GMT

Updated October 2023

An ecological mindset means always thinking of greener, more sustainable methods of achieving goals.

ACM (aluminum-composite-metal) panels are revolutionizing the design and construction aspects of global architecture. This sustainable construction material is lightweight, long-lasting, and durable, with a sleek modern appeal.

Read on to learn the benefits of ACM panels and how they contribute to LEED certification.

What are ACM Panels?

ACM stands for Aluminum Composite Material. ACM panels are essentially made up of two thin aluminum sheets bonded to a non-aluminum core. Combining these materials makes ACM panels versatile, sustainable, durable, functional, and an excellent choice for architectural cladding or interior walls.

A Brief History of ACM Panels

The first aluminum composite material was created in 1968 in Europe by Alusuisse of Zurich. Although commercially produced in Germany in 1969, the production of ACM didn’t come to North America until 1977. The first domestically produced ACM occurred in North Benton, Kentucky, in 1978, with the first building project, Spaceship Earth, which had its grand opening in 1982.

Aluminum was the first and remains the predominant skin for metal composite panels. Metal composite material (MCM) reflects newer skin metals such as copper, zinc, titanium, and stainless steel. Today, ACM is used worldwide, providing a sustainable solution for structure designs in various climatic and environmental conditions.

You’ll find ACM panels in various construction projects, such as interior and exterior applications, including cladding for exterior canopies, fascias, soffits, graphic displays, interior columns, and decorative elements in:

Retail establishments
Commercial buildings
Healthcare facilities
Recreation centres
Educational institutions
Industrial buildings
Gas stations
Car dealerships
And more

Advantages of using ACM Panels in Sustainable Construction Practices

As the construction industry evolves to using more sustainable building materials, the benefits of using ACM panels are becoming more apparent, offering many advantages such as:

Advantage #1: Lightweight

ACM panels are lighter than solid aluminum, making them easy to install, work with, and transport. Their light weight also reduces the seismic force on a building's infrastructure.

Advantage #2: Durable and Long-Lasting

ACM panels are durable, making them ideal for outdoor and indoor use. They are UV and temperature-resistant and can withstand extreme weather conditions, making them perfect for cladding building exteriors. ACPs are suitable for architects or developers as they can endure 50 years or more, similar to most erected structures today.

Advantage #3: Fire Resistant

ACM panels have a fire-resistant core, making them an excellent option for buildings where fire safety is a concern. Note that ACM panels will melt at 650°C or more but can easily withstand temps as high as 300°C. Unlike other cladding options, ACM doesn’t give off unpleasant gasses or fumes that may harm humans or the environment.

Advantage #4: Low Maintenance

ACM panels don’t require maintenance, like painting or other forms of upkeep, making them low-maintenance options for construction projects. Pre-treated ACP sheets have a protective layer to prevent corrosion, making them rust-free. You only need water, soap, and a mild cleanser to thoroughly clean ACM panel surfaces.

Advantage #5: Color Options

You’ll find ACM panels in various colors and textures, allowing you to choose the perfect style and color for every project. They can even replicate the look of natural stone, metallics, or wood.

Advantage #6: Aesthetically Pleasing

Get a clean, modern look with ACM panels that enhance the appearance of any building. Choose the look that fits your aesthetic for a price that fits your budget.

Advantage #7: Cost-Effectiveness

ACM panels are a money-saving option for construction projects. Their built-in attachment systems are more cost-effective than other metal cladding installation methods. Reduced maintenance also contributes to their cost efficiency. And because they’re long-lasting, they save money on replacement expenses.

Advantage #8: Recyclable With Reduced Waste

ACM panels, made of entirely recyclable materials, are an environmentally friendly option for construction projects.

Advantage #9: High Functionality

The extreme versatility of ACM panels makes them ideal for various applications, such as:

Interior wall finishes
Cladding
Partitions
Machine coverings
False ceilings
Container construction
Canopies
Column covers
In the signage industry, as a substitute for heavier, more expensive substrates
And more

Advantage #10: Easy Installation

You can install ACM panels quickly and easily, making them a convenient option for construction projects.

Advantage #11: Energy Efficiency

ACM panels offer enhanced thermal performance, better insulation properties, reduced energy consumption, and lower utility costs, saving energy, reducing the carbon footprint, and reducing heating and cooling costs.

Advantage #12: Improved Indoor Air Quality

An ACM cladding system provides superior air quality to reduce the risk of mould and other harmful substances that can affect the quality of your health.

Key takeaways:

ACM panels offer many benefits for construction projects. For a durable, low-maintenance, lightweight, and cost-effective cladding option for your next building project, consider reaping the benefits of ACM panels.

Applications of ACM Panels

Due to the durability and versatility of this material, preferred by architects, real estate developers, and fabricators, ACM panels have a wide range of applications. Here’s a look at some of the interior applications of ACM:

Interior Applications

Although ACM is widely popular for its durability and aesthetic appeal in exterior applications, there are many reasons to use ACM for your next interior project, like being lightweight, energy-efficient, versatile to enhance both residential and commercial spaces, and easy to work with.

Wall partition: ACM panels make great wall partitions, especially in public buildings or corporate offices. Unlike regular walls, these partitions withstand more abuse than their cement counterparts. ACM panels have additional non-structural elements between their structural parts (like aluminum sheets), so even if a part of an ACM panel breaks away from another, it would still be structurally sound.
Sound barrier: ACM panels make excellent sound barriers in buildings. You’ll typically find these applications in urban environments where large buildings and skyscrapers cause a lot of noise pollution that can interrupt meetings, make sleeping difficult, and generally make life unpleasant. Acoustic panels control these issues by reducing ambient sounds and allowing music and audible speech to pass through.
False ceiling: First introduced as roofing materials, the benefits of ACM panels soon became apparent in other applications, including false ceilings, which add space and improve aesthetics in an existing room. False ceilings are a great option when building something from scratch.

Exterior Application s

Aluminum composite materials (ACM) benefit building owners, architects, and contractors. Often called aluminum siding, ACM panels aren’t aluminum but rather an aluminum composite material. Here’s a look at some of the exterior applications of ACM:

Curtain walls and cladding: ACM curtain walls, also known as aluminum composite cladding (ACP) , can decorate walls, foyers, restaurants, shops, and other exterior and interior spaces. This is because ACM panels generally consist of sheets of metal topped with sheets of glass or another transparent panel. When building a new commercial building or home and looking to conserve energy and reduce your carbon footprint, consider ACM cladding — an eco-friendly material offering insulation while reflecting solar radiation; save on heating and cooling costs.
Column covers and beam wraps: Contractors typically use ACM materials in conjunction with steel for beam wraps and column covers. The combination of aluminum and steel is optimal for structural strength and minimizing weight. Maintain stability while creating your desired look with ACM panels in various textures, colors, and depths.
Signages: ACM panels are ideal for signs, kiosks, point-of-purchase displays, and more. They’re customizable to fit specific needs, whether curved, rounded, or other. Signs are instrumental in conveying essential information and establishing presence at an event, conference, or brick-and-mortar location.

ACM Panels and LEED Certification

LEED (Leadership in Energy and Environmental Design) certification acknowledges green building practices using qualifying building materials. It’s the most widely used rating system worldwide and applies to all commercial, residential, government, and educational building types.

How do ACM Panels Contribute to LEED Points?

ACM panels qualify in three ways:

Recycled content : To qualify, building materials must contain 10%-20% of recycled products. Most aluminum composite panels have 30% or more recycled material.
Continuous lifecycle : ACM panels are 100% recyclable, meaning installation scraps stay out of landfills. Once ACM panels exceed their life expectancy and are ready for replacement, they go to recycling facilities, where workers melt them down to create new products.
Reflectivity reduction : Aluminum composite panels are available in various colours and finishes that meet or exceed the minimum SRI (Solar Reflectance Index) value. LEED minimum requirements for roofs are an SRI of 29 with a slope steeper than 2:12 or a minimum SRI value of 78 for lower sloping roofs. ACM panels reflect the sun’s energy and reduce heat absorption to minimize the microclimate impact and avoid disrupting surrounding habitats.

Sustainable Attributes of ACM Panels

Aluminum composite panels are the preferred choice when moving toward sustainable practices in construction and environmentally friendly living because:

They’re lightweight and as robust as steel, but don’t lose their properties.
30% of recycled material goes into ACM panels' manufacturing and design process, making them 100% recyclable at the end of their life cycle.
They significantly reduce energy expenses with their insulating and reflective qualities by decreasing the heating and cooling required.
Weather-resistant, climate-adaptable, durable, long-lasting, and easy to maintain.
ACM panels are cost-effective and have multi-purpose uses — clad existing buildings or feature them in new designs.

Safety Considerations During ACM PANEL Installation

ACM panels are lightweight, making installation easier and safer. They’re also available with different core materials and coatings. Aluminum composite panels with polyethylene (PE) core material can only be used internally or on two-floor buildings (or fewer) since their fire rating is lower than those with mineral core panels.

PVDF (Polyvinylidene Fluoride) coatings are a resin-base system providing weather and fire-resistant qualities, making ACM panels one of the safest building materials out there.

Phoenix Metals — Calgary’s Go-To Metal Supplier & Fabricator Since 1978

From magnificent skyscrapers to quiet, residential neighbourhoods, ACPs are changing the look and environmental impact of architecture. These sustainable construction materials are undeniably visually appealing, with benefits that go beyond eye-catching. Switch to aluminum composite panels today for long-term energy efficiency, reduced heating and cooling costs, lower energy bills, and a reduced environmental footprint.

Let’s discuss your project .

ACM Panels for Exterior Cladding: Combining Aesthetics with Functionality

Tue, 22 Aug 2023 18:05:37 GMT

When contractors clad the exterior of a building, they previously turned to three primary materials: brick, metal composite, and timber. Now builders have an alternative cladding solution that’s become more popular — and affordable — in recent years: aluminum composite panels (ACP) . Read on to learn what ACP panels are, the importance of choosing a long-lasting exterior cladding, and the benefits of installing ACP panels.

What Are ACP Panels?

Aluminum composite panels consist of two aluminum sheets bonded to a core. The core’s purpose is to provide structural rigidity and insulation properties. The core can be a fire-retardant mineral, polyethylene, or corrugated aluminum. There are many different designs for specific applications.

Importance of Exterior Cladding

Keep your buildings and modern signage durable and protected with ACP panels. Exterior cladding with ACP provides optimal performance in all weather conditions — UV resistant, waterproof, fireproof, heat reflecting, and acts as a superior insulator.

Composite panels have a seamless installation process that offers advantages and benefits over traditional cladding materials.

Benefit #1: Durability and Longevity

Aluminum composite material (ACM) is lightweight yet strong and durable. The bonded aluminum cladding adds years to a structure’s life with its resistance to harsh environmental conditions, including UV rays, rain, and temperature fluctuations. ACM aluminum is a cost-effective cladding solution due to its low maintenance and 50-60 year lifespan.

Benefit #2: Versatile Design Options

The lightweight and structural integrity of ACM metal makes it easy to manipulate into many different designs. Its flexibility allows folds, bends, and curves without damaging the metal or the coating. Composite aluminum panels are customizable for various architectural designs with a wide range of finishes, colours, and patterns that can mimic other materials, such as:

Wood
Brick
Stone

Benefit #3: Energy Efficiency and Insulation Properties

Aluminum composite panels have excellent thermal insulation properties equating to energy savings in both the winter months by keeping the heat in and the summer months by keeping the heat out and enhancing indoor comfort. Lowering energy consumption reduces the carbon footprint and decreases utility costs.

Benefit #4: Fire Safety and Protection

There are standard ACM metal panels with a regular polyethylene core and fire-resistant (FR) ACM metal panels with a mineral core made of Calcium Hydroxide, Magnesium Hydroxide, and polymer. The FR panels resist flames for up to two hours and comply with safety regulations when building codes require fire-retardant materials. Using aluminum composite panels for exterior cladding gives an added layer of protection against fire accidents.

Benefit #5: Sustainability and Eco-Friendliness

Everything about ACM panels contributes to sustainability and eco-friendliness:

100% recyclable
Reduces the carbon footprint of every project
Retains all of its properties during the design and manufacturing process
Promotes environmental protection
Less waste
Energy efficient
Cost efficient
Being lightweight makes transportation costs lower
Contributes to green building certification — LEED (Leadership in Energy and Environmental Design).
New ACM panels contain approximately 30% of recycled materials

Upgrade to ACM Metals Panels for Your Residential or Commercial Calgary Building

With the intense focus on climate change and its contributing factors, aluminum composite panels for exterior cladding are the right choice for our planet’s future. While choosing ACM panels may cost a little more upfront, your savings in the long run make this option more economical.

Get long-lasting durability with minimal maintenance, endless design options and colours, cost savings through energy efficiency, added fire protection and compliance, and environmentally friendly and sustainable ACP panels from Phoenix Metals — one of the top aluminum composite panel suppliers in Canada for all your construction or renovation projects.

Get your complimentary quote today .

The Benefits of Choosing Corrugated Metal Siding for Your Commercial Property

Thu, 27 Jul 2023 15:28:22 GMT

When looking at long-term solutions, more commercial property owners are turning to corrugated metal siding and roofing for long-lasting, durable investment protection.

Read on to learn the benefits of using corrugated metal for commercial buildings and how Phoenix Metals provides superior metal siding options.

What is Corrugated Metal Siding?

Corrugated metal has been a popular building material since the early 1800s. Refining the fabrication process over the years for efficiency and effectiveness leads us to the most common method today, cold-forming. The flattened metal panels pass through a roll-former adding the ess-shaped corrugations, making it stronger and more durable.

Expect six significant benefits when opting for corrugated metal siding:

Benefit #1: Durability and Longevity

With a life expectancy between 40 - 60 years, nothing outlasts corrugated metal siding and roofing that withstands:

Rain
Wind
Snow
Extreme temperature swings

Corrugated metal panels are fire and pest resistant, don't promote fungus or mould growth, and survive through extreme weather like tornadoes, hurricanes, and hail. Compared to asphalt shingles, stucco, and vinyl siding, corrugated metal won’t ever curl or crumble and is less likely to expand or warp.

Benefit #2: Cost Effective

Many insurance companies offer discounted premiums when corrugated metal siding and roofing protect the structural integrity of a building. The initial cost involved with choosing corrugated metal may be more expensive, but it saves you money in the long run by:

Lasting 40-60 years
Requiring minimal maintenance — spray with water to keep clean and looking new
Requiring fewer repairs than other products
Being easy and inexpensive to repair
Cutting energy costs

Benefit #3: Versatility in Design

Available in various colours, finishes, design options, and gauges, corrugated metal siding can work with any building design to give it a look you want.

Have a unique property that requires a customized design ? Phoenix Metals can fabricate a design to match your building or use an approved third-party design to get the results you’re looking for.

Benefit #4: Energy Efficient

The bigger your building, the higher your heating and cooling bills are. Use corrugated metal siding and roofing, and you’ll see noticeable savings in utility costs.

Metal siding:

Eliminates drafts
Reflects sunlight
Is a poor conductor of heat

The corrugated design makes it impossible for wind to penetrate the building, allowing the HVAC system to work more efficiently. The reflective qualities of the metal keep facilities cooler in warmer climates by reflecting sunlight.

Metal siding and roofing are poor conductors of heat, so buildings stay cooler in the summer by transferring less outdoor heat inside and warmer in the winter by transferring less indoor heat outside.

Benefit #5: Environmental Sustainability

Besides lowering your carbon footprint by cutting utility usage, corrugated metal panels consist entirely or partly of recycled materials. And the beauty of using eco-friendly material like corrugated metal siding is it’s 100% recyclable at the end of its life cycle. Unlike asphalt shingles, vinyl, wood, or stucco, you can recycle metal continuously without deteriorating its fundamental properties.

Benefit #6: Increased Property Value

With its long life, durability, and low maintenance, corrugated metal helps enhance the overall value of your commercial property and attract potential buyers and tenants. It's the preferred choice for commercial building owners looking to cut costs, avoid frequent maintenance, add curb appeal , and increase property value for years to come.

Looking for Custom Metal Siding In Calgary?

Phoenix Metals is your go-to solution for corrugated metal roofing, siding, and cladding panels for commercial buildings. From being eco-friendly, durable, and versatile to cost-savings, low maintenance, and increased property value, our products check all the boxes to make your next property upgrade a success.

Get your complimentary quote today

A Quick Guide To Inspecting Metal Roof Flashing For Damage

Fri, 30 Jun 2023 17:07:10 GMT

As the clear and sunny days give way to more humid and snow-laden seasons, property owners are often worried about leaks and water damage.

Roof flashing specifically prevents seeping water from entering the building, which is why inspecting it for damage is an essential maintenance task.

Here’s what you need to know when it comes to inspecting your metal roof flashing.

Why Inspect Metal Roof Flashing?

Even when made with high-quality metals, roof flashing can still loosen over time with heavy winds. If you ever hear metallic rattling from the roof (especially after a storm), your flashing may require adjustments.

And because flashing stops water from seeping into joints and crevices in the roof, misaligned flashing often results in roof leaks. Always inspect for flashing damage regularly so that you can fix the problem before the damage becomes severe.

What Do You Need For the Inspection?

While you don’t need the entire arsenal or a professional roof repair technician, a few tools come in handy if you suspect damage to your metal roof flashings.

A ladder helps you reach the roof safely.
A flashlight allows you to spot damaged flashing even if tall trees cover your home.
A camera, such as the one on your smartphone, is useful for documenting your findings and reporting them to your service contractor.
Chalk for marking off areas that may require repair.
A tape measure for verifying measurements and ensuring everything aligns perfectly on the roof.
A moisture meter, if you have one, helps you detect water leakage where flashing is present.

It’s also worth bringing other safety equipment like anti-slip shoes and roofing gloves for protecting your hands on a potentially damaged roof.

What Are the Most Common Issues?

Keep an eye out for flashing-specific problems.

Cracks and breaks are the most obvious defect that can negatively impact flashing performance. Look for abnormalities in the appearance of flashing to find where gaps and separations might allow water to seep in.
Corrosion and rust become apparent on metal roofing parts over time. They manifest in a dirty, brown color that calls for immediate replacement. Metals like galvanized steel and lead are common in flashing and tend to rust easily. Just keep in mind that some metals are intentionally red or brown for aesthetic reasons.
Defective sealant and caulking are definitely a cause for concern. These coatings make roofing watertight.

Make note of any potential damages and be ready to tell your roofing service contractor during the next visit. While you can’t DIY a metal flashing repair easily, you can apply a UV-resistant sealant for temporary relief.

What To Do When You Must Repair or Replace Metal Roof Flashing

The best defense against seeping water is choosing a reliable metal supplier for your flashing. If industrial-grade durability sounds ideal for protecting against the next inevitable rainstorm, make sure your flashing comes from Phoenix Metals.

Check out how our strong materials and long-lasting sealants protect your business from water damage and get a quote today.

How To Install Drip Cap Flashing For Windows

Mon, 17 Apr 2023 15:27:52 GMT

Home and business owners alike in Alberta, want to weatherproof their properties for the cold and moist climates.

And part of that job is preventing water from seeping into the building, especially at vulnerable entry points like windows and doors.

That’s what flashing intends to achieve. Let’s talk about drip cap flashing, a specialized type of flashing you might find on windows.

What Is Drip Cap Flashing For Windows And What Does It Do?

A drip cap is a piece of flashing shaped like an L that goes above a window or door, ensuring seeping water falling from above doesn’t seep in. You would install this flashing before adding the siding, which overlays the flashing and keeps it in place.

Drip cap flashing goes by several names:

Rigid head flashing (RHF)
Window drip cap
Drip edge flashing
Cap flashing

Drip cap flashing is not only easy to install but sometimes comes built-in to the structure of a door or window. Either way, it’s a worthy investment to prevent costly moisture-related repairs down the line.

How Do You Install Drip Caps For Windows?

If you have a sturdy metal window unit, you can install drip cap flashing over the window directly. For wood windows, look to attach it to the brick molding. Consult the manufacturer’s guidelines if you’re ever unsure.

Some property owners also opt for self-adhesive flashings as an additional cost-effective waterproofing measure.

What About House Wrap and Other Flashing Techniques?

When maintenance staff refer to window flashing, they often think of three main types of weatherproofing:

Drip caps that fit above a window
Window pans that run along the bottom edge of the window to act as a slope for water to fall off
Flashing tape protects the rough opening of the frame in the wall. As its name suggests, it comes in rolls of tape.

Building wrap is another waterproofing tactic that uses fibrous material to push water away from the property but also allows moist air to escape, as internal moisture can lead to mold.

Property managers often recommend complementing building wrap with drip cap flashing, especially for more elaborate properties. Dripping water can still seep behind the wrap if you use it exclusively, so plan to install drip cap flashing as well. If you’re using self-adhesive flashing, allow the wrap to overlap it.

How Do You Choose the Right Materials For the Job?

Drop cap flashing involves materials ranging from steel to aluminum. Aluminum is a popular option due to its low cost and resilience against most weather conditions. However, property owners must be wary of corrosion when using it.

Copper is another option for more advanced conditions thanks to its durability, but be prepared to invest a hefty sum into its installation.

You overall want to choose corrosion-resistant metal flashing for windows to protect yourself from the harsh winters of Calgary. Learn more here about how to choose the best material for your metal roof

What Metal Suppliers in Calgary Can You Trust with Your Flashing Needs?

Flashing is an essential weatherproofing measure for any building, and special attention is necessary for vulnerable entry points like windows. Drip cap flashing—whether steel, copper, or other metal—is a must-have in the snowy regions of Calgary.

Interested in drip cap flashing but unsure where to get quality and affordable metals for the job?

Get a complimentary quote from Phoenix Metals Ltd. today to start planning your next project

How to Install Cap Flashing on Calgary Roofs

Mon, 20 Mar 2023 15:58:24 GMT

The residents of Calgary are more than familiar with rain and snow. While a fun snow day or a walk in the rain is a pleasant experience for most of us, business owners are often concerned about water damage to their offices and facilities.

That’s a problem flashing solves. This water-resistant material prevents water from seeping into joints and other important parts of a building, especially around walls, windows, construction gaps, or when chimney cap flashing is damaged, allowing water to go into the building .

One specific type of flashing is cap flashing on roofs. Knowing why cap flashing matters and how to install it properly is an important skill for any facility owner, especially in the wet climate of Calgary.

Understanding Metal Roof Cap Flashing

A flashing cap is a thin piece of metal that directs water away from specific parts of the roof. Caps are used in different types of roofs, and are common in any location where the roof meets a vertical surface, namely chimneys and skylights.

Metal roof contractors use metals like copper, aluminum, or stainless steel for drip cap flashing, when they install or repair metal roofs. Copper is one of the most popular options thanks to its strength and corrosion resistance.

If you want to learn more about the types of roof flashing, check out our post on Sheet Metal Flashing: Best Applications and the Importance of Weatherproofing

Tools and Supplies for Metal Flashing Installation

Installing flashing for a metal roof by yourself is an advanced project that takes around a day to complete, though you can save hundreds of dollars if you do it right. The tools and roofing materials you’ll need include:

An extension ladder and safety harness to work safely
A diamond blade, grinder, and tin snips for cutting
Roof brackets and drive-in anchors
Caulking material for filling the spaces around the edges of a window frame or chimney
Galvanized sheet steel as the flashing material
Roof membranes for low-slope or flat roofs

Step-by-Step Instructions for Installing Cap Flashing

The procedure for cap flashing is about the same as installing any other type of flashing. A general overview follows for a metal roof end cap flashing with a chimney.

Chisel off the old flashing if necessary.
If you are working on sloped roofs, first measure the slope, which will determine the type of flashing and membranes you might need to use.
Cut the base flashing to fit onto your installation spot and install it.
Install flashing around the corners using step flashing. When installing chimney flashing, apply caulking where the chimney meets the roof first.
Nail the shingles on top of the step flashing, and install the chimney saddle.
Cover the base flashing with front cap flashing.
To secure the flashing properly, drill a hole through the metal and into the bricks of the chimney. Press anchors into the holes and hammer in the nail for a secure fit.

Metal flashing is a job that should be left to the professionals, especially for businesses with complex needs and large roofs.

Work with the Pros for Cap Flashing Installation and a Certified Sheet Metal Supplier in Calgary

The primary metals used in roof flashing come from high-quality sheet metal, so your choice of supplier will significantly impact the quality of the final product. Choose well-fabricated metal flashing products from suppliers with experience in industrial or commercial applications.

For those serious about maintaining metal roofing in Calgary, get your free quote from Phoenix Metals today and see how we can help strengthen your metal roof over the long-term.

Pros and Cons of Metal Roofing Sheets for Your Calgary Home

Mon, 23 Jan 2023 17:23:00 GMT

Choosing the right roofing material is an important decision that will affect several aspects of your home. Some options may be cheaper initially but need to be replaced sooner, lacking many essential benefits.

Other options, such as metal roofing sheets , have a higher upfront cost but typically have a longer lifespan and provide essential benefits immediately after installation.

Are you considering metal or siding roofing for your home? Keep reading to learn the pros and cons of metal roofing sheets before making your decision.

Meta Roofing Sheets PROS

Durable and Long-Lasting
100% Recyclable
Save On Energy Costs

Me ta Roofing Sheets CONS

Requires Professional Installation
May Be Noisy in Certain Weather
Could Be Expensive

Pros of Metal Roofing Sheets

Metal roofing provides several powerful benefits that make it well worth the investment. Let’s go over some of the top reasons why many homeowners choose a metal shingles for their roof over other alternatives.

Metal Roofing Panels are Durable and Long-Lasting

Perhaps the most common reason people choose metal roofing is its material's long-term durability.

While lifespan and strength vary depending on the exact type of metal roofing panels you pick, they all take environmental factors and can last for decades without requiring replacement. For example, corrugated roofing panels may not have the same strength as steel, but with proper maintenance, they will last much longer than clay tiles.

Metal Roofing is 100% Recyclable

Steel and corrugated roofing can be recycled at the end of its lifespan or as individual sheets are replaced. Many other types of roofing materials will end up in landfill, but your old roof can be recycled and find new life in new uses. As a result, you’ll make a positive environmental impact while benefiting from a robust and long-lasting roof.

Metal Roofing Can Save On Energy Costs

The reflective and insulative qualities of metal roofing are one of the critical advantages of metal roofing that increase energy efficiency in your home, and cut energy costs.

A metal and steel roof prevents hot sunny days from heating your home, so you don’t have to turn up the AC. In colder weather, a metal roof will keep heat from dissipating. In any climate, saving on energy costs is an essential benefit of metal roofing .

Cons of Metal Roofing Sheets

Metal roofing is an excellent option, but you must be aware of several significant drawbacks.

Metal Roofing Requires Professional Installation

Metal roof installation is a DIY project. It requires specialized training to install correctly, and if done incorrectly, metal roofing won’t provide the benefits we discussed above.

As a result, your will need a professional roofer which will incur installation costs. However, making the larger upfront investment can save you money in the long run since you won’t need to replace the roof as quickly as you’ll cut energy costs.

Sheets of Metal Roofing May Be Noisy in Certain Weather

Heavy rain or hail storms will make more noise on a metal roof than other options. However, the noise from rain might not be a significant drawback if you have an attic and insulation. It’s still important to be aware of this potential before installation.

Metal Roofing Can Be Expensive

Metal roofing can be an expensive option. The metal roofing materials themselves are costly, as is hiring a professional metal roof installer. Expect to pay more upfront for a metal roof than other cheaper options.

Fortunately, you can still trim the cost of metal roofing while still reaping the benefits by choosing a cheaper option, such as corrugated metal roofing sheets . These types of metal panels are easier to install, have lower material costs, and still provide energy savings and other benefits.

Shop Phoenix Metals for High-Quality Metal Sheets for Roofing

Metal roofing provides several benefits that make them an excellent choice, but it’s important to be aware of the drawbacks before making a decision. Now you’re aware of everything you need to consider before moving forward.

Are metal roofing sheets the right choice for your home? Phoenix Metals is both a supplier of metal roofing sheets and provides installation services. Contact us today to learn how we can help you upgrade your roofing.

Why You Need Top-Quality Metal Roofing in Calgary

Sat, 17 Dec 2022 17:24:49 GMT

You rarely think about your roof, but this essential component of a commercial or residential building keeps everything underneath it safe. Choosing the right type of roof, and quality workmanship is paramount for this reason, especially in harsh climates like Calgary’s cold winters.

Metal roofing is the way to go around here. While metal has many general advantages over traditional asphalt shingles, it shines (quite literally!) the most in colder environments like Calgary.

The Benefits of Choosing a Metal Roof

It’s no secret why metal roofing is becoming more popular with businesses and homes. The advantages of metal roofing include:

Durability and longevity. Compared to asphalt shingles that only last up to 20 years, a good metal roof can last 50 years and beyond with proper maintenance. This longevity is due to its resistance to heavy winds, corrosion, fire, and mildew.
Low maintenance. The durability of a metal roof correlates with its low cost of maintenance. You’re at a much lower risk of seeing a massive repair bill many years later.
Energy efficiency. Choosing a metal roof might also prove to an be energy efficient choice, because it brings down your AC and heating costs, something home and business owners in Calgary tend to dread. Metal reflects the sun’s UV rays in the summer and can even use insulation to keep heat in during the winter.
Environmental friendliness. We all try to reduce our carbon footprints whenever we can. Metal roofing is the perfect way to do so, as the roof is recyclable and often comes from recycled components. Shingles, by contrast, contribute to 20 billion pounds of landfill waste in the U.S. every year, according to the EPA.

And some people just prefer the way a metal roof looks. You can choose from various colors and finishes, including zinc, galvanized steel, or copper. Metal tends to hold paint finishes well too.

Why Is Metal Roofing a Smart Choice in Calgary?

Calgary residents (and anybody living in a cold climate) benefit from metal roofing the most.

Metal makes sense for commercial and residential roofing in snowy environments, as snow does not stick readily to the material. You can even install snow guards, resulting in a roof immune to massive snow accumulation. There’s no more need for regular sweeping, and homeowners or business owners won’t have to worry about the occasional avalanche.

A metal roof also provides resistance to moisture, whereas shingles can have seams where water can seep in and cause damage.

Calgary is also known for its thunderstorms , and metal roofing has the added benefit of fire resistance to prevent accidents during lightning strikes.

How Do You Buy Corrugated Metal Sheets in Canada?

Calgary-based homes and businesses should choose metal roofs, but what’s the cost? The upfront cost of metal roofing can be higher, but the investment is worth it in the long run.

Metal roofs are easy to manufacture and enjoy a low installation cost. They last longer than asphalt shingles, so you won't have to worry about roof replacement for many years. They also save money on your electric bill, as previously stated.

And for some added convenience, you can schedule metal roof installation projects at any point in the year, even during the colder months of the Canadian winter.

Where Can You Find Expert Metal Roof Installation Services in Calgary?

Taking on a residential or commercial roofing project is certainly not a DIY project. An experienced roofing contractor with the right skills, tools, and raw materials is the key to taking advantage of metal roofing in Calgary.

Phoenix Metals Ltd is where you should be looking. We handle almost everything metal-related, from metal fabrication to high quality roofing products to full roofing installation services. So before the snow falls again, find out how we can f ortify your residential or commercial building for harsh weather conditions in Alberta.

How to Revitalize Your Building with Metal Siding

Sat, 19 Nov 2022 16:59:47 GMT

Whether made out of steel, copper, zinc, or aluminum, metal siding is a staple of build revitalization.

Commercial and residential properties use the metal panels for bolstering durability, cost, and looks.

Are you a building owner interested in revitalizing your building in Alberta with metal siding? Read on to learn more about the industrial uses for metal siding and related technologies.

The Benefits of Revitalizing Your Building Using Metal Siding

Steel and metal are popular choices for metal roofing and siding for several reasons.

Low maintenance. Metal does not absorb water like wood or other building materials, making it resilient against mold and mildew growth. Insects and termites are unlikely to infest metal since they can’t burrow through it.
Durability. Metal siding can withstand severe weather, such as changes in temperature over the seasons and heavy winds. It’s also non-combustible and fire-resistant. All these factors add together to boost the ultimate real estate value of the property.
Energy efficiency. Metal reflects the sun’s heat well and consequently reduces your air conditioning costs in the summer.
Easy to clean. Thanks to its durability, it’s possible to wash metal siding with simple pressure washers, which are unsuitable for asphalt shingles.
Eco-friendliness. The metal itself is recyclable and reduces the carbon footprint of your home or business.

Of course, many people simply like the aesthetic feel and color of exterior metal wall panels. They give a modern appearance to otherwise old architecture.

Metal wall panels specifically have many of the same advantages, such as fire-proofing, eco-friendliness, and aesthetic appeal. In addition to being resistant to rain and mold, they can last up to half a century and even keep their original colors for at least a decade. The installation cost is significantly lower than other building materials like brick.

2022 Steel Pricing Update & Metal Roofing Cost Guide

The construction industry considers metal roofing a smart investment, as the advantages pay for the higher cost compared to basic approaches like asphalt shingles. The cost of your specific project depends on several factors:

The state of the global steel market
Your material choice , ranging from copper to zinc, aluminum, or galvanized steel
The gauge, or thickness, of the metal
The size of your project
Other associated costs like trim or flashing
The labor costs, which vary depending on location, job complexity, and contractor experience

Generally, you can expect to pay between $3 per square foot for basic metals like aluminum and $30 per square foot for higher-end options like copper or tin. According to U.S. market research, the total cost of a complete metal roof ranges between $43,000 and $89,000 in 2022.

Industrial Applications for Corrugated Metal

Corrugated metal consists of a sheet formed into a round and wavy shape with grooves and ridges. The resulting material is a durable, lightweight, and cost-effective alternative to asphalt shingles.

But the applications of steel corrugated siding go beyond residential and commercial buildings.

Composite metal decks are ribbed sheets of metal that generally lie underground to support concrete.
Louver blades are the flat strips of metal you can find on shutters. They are useful in ventilation and shades to block or allow air or sunlight through.
Agricultural applications are also relevant, like the corrugated structure of a metal barn.

These heavy-duty applications are possible thanks to the use of galvanized aluminum or stainless steel in various gauges, or thicknesses.

How difficult is installing metal roofing and what are some tips?

Roof installation, in general, is a relatively advanced DIY project for a typical homeowner, but it’s reasonably straightforward for most professional service providers.

Before undergoing metal siding installation, try to schedule the project during mild weather. If there’s snow or rain, delay the project before proceeding, as seeping water can slide into the installation and cause problems.

Discover How Phoenix Metals Empowers Construction Projects with Quality Metal Products and Services

Robust and weatherproof metal roofing and siding are in high demand year-round in Canada, and recent pricing trends show that metal roofing will continue to be popular for commercial, industrial, and residential clients.

Any metal roofing project must begin with stainless steel, aluminum, or other metals perfectly cut to length, polished, or otherwise processed into the perfect starting raw materials.

Are you looking to add metal siding to your building? Contact Phoenix Metals today and see our catalog of high-quality metal sheets.

Sheet Metal Flashing: Best Applications and the Importance of Weatherproofing

Thu, 20 Oct 2022 02:28:56 GMT

A critical yet largely overlooked aspect of building management is the state of your metal flashings.

When installed according to the local building code, they save you a lot of time, money, and headache in the long run. When ignored, they greatly compromise the integrity of your roof.

Read on to discover how roof flashing works and its essential role in weatherproofing for commercial and residential buildings.

What Exactly Is Roof Flashing, and What Are Its Use Cases?

Flashings are a weatherproofing measure suitable for fixing holes and penetrations in the roof. They provide additional insulation and primarily prevent water from leaking in and typically consist of overlapping sheets of metal to direct water down towards the gutters. You’ll see them being used in commercial and residential construction around walls, windows, skylights, and even chimneys.

Sheet metal flashing specifically refers to thin pieces of waterproof metal to protect against winds, rainfall, and debris. This flashing material—usually zinc alloy, stainless steel, copper, or aluminum—contributes to structural durability and protects against mold, corrosion, and moisture.

What Are the Different Types of Flashing?

Flashing comes in many variations, and roofing companies often use many in conjunction. A few common types are listed below.

Step flashing covers penetrations in the roof or walls. In case of leaks, it sheds water to the lower parts of the building structure.
Chimney flashing involves the bricks above a roof’s surface. It uses a technique known as counter flashing to direct rain flow away from the chimney and prevent leaks into the house.
Gutter flashing , as the name suggests, runs along the line where the gutter and roof meet. A lip on the metal, known as the drip edge, keeps water from draining into the building. This type of flashing also prevents wildlife from entering the attic.
Headwall flashing , or apron flashing, occurs where vertical walls touch the roof. Any water running down the wall goes properly down the roof without seeping through.
Valley flashing covers any angle changes in a roof. The design of the shingles ensures that water properly drains into the gutters.

Regardless of the type you use, be sure to repair and replace it whenever necessary. Damaged flashing increases the chance of water seeping into the building, which can can cause damage to the interior of the building and cause even more expensive repairs later.

How Do You Maintain Metal Roof Flashing?

Roof flashing has a life expectancy of 40 years. Repairs can be expensive, however, it involves extra labor to remove roof parts. That’s why we recommend replacing the flashing whenever you get a new roof. Check out also our blog post on how to maintain corrugated metal in Calgary properties

Installing roof flashing relies heavily on the quality of your metal materials. Phoenix Metals provides quality aluminum, stainless steel, and other essential roofing materials for the job.

Our services range from precision cuts of sheet metal to shearing and polishing, all to your specified lengths.

Get in touch with roofing professionals at Phoenix Metals today if you’re looking for quality roof flashing materials for your next major project.

What Are the Best Applications for Aluminum Composite Panels (ACM Panels)?

Mon, 26 Sep 2022 14:08:16 GMT

Builders have many options for construction materials, including various metals with all their own unique pros and cons.

But one option that needs to be on your list is Aluminum Composite Material (ACM) panels, which have seen rising popularity recently in residential and commercial projects thanks to their advantages over other material types.

What are aluminum composite panels?

Aluminum composite sheets generally consist of a polyethylene (PE) core sandwiched between two bonded metal sheets. This makeup results in an incredibly durable material that one should not overlook.

Why Aluminum Composite Board Sheets?

ACM material is not only physically strong but also resistant to long-term environmental conditions, whether it’s cold, hot, wet, or dry. Even some chemical substances won’t corrode it. Beyond that advantage, the usage of aluminum is popular in construction exterior applications because of its:

Sound isolation. Use aluminum panels for calm environments like a commercial office or a residential home to protect against the bustling traffic outside.
Lightweight. The high strength-to-weight ratio makes ACM panels incredibly versatile.
Aesthetic value. There is a variety of color choices and even some patterns like metallic sheens and marble finishes. They can fit into almost any design philosophy.

Many of these strengths come from composite aluminum itself. The element is already highly recyclable and rust-resistant. It’s also readily available and cost effective compared to other building metals like copper and stainless steel. Explore the differences between good quality and poor quality aluminum composite panels .

What Are The Different Applications Of Aluminum Composite Panels?

These strengths lend themselves well to various use cases in commercial and residential

construction projects, including:

Commercial buildings: Not only are ACM panels durable and long-lasting, but they look great too.
Modern residential construction: ACM panels remain a great material for exterior walls in residential applications and new construction projects looking for a more modern look.
Architectural cladding: Aluminum cladding panels cover up and protect old or ugly walls, making them ideal architectural elements for renewing old buildings with stronger, more beautiful facades.
Beautification: Many designers love the many panel colors and textures these sheets offer. The material is even popular for constructing signs and kiosks for this reason.
Interior design: Aluminum composite panels also work well as decorations indoors. You’ll likely find them in wall partitions or false ceilings to add some extra heat or sound isolation.

What Are the Downsides of ACM Panels?

Keep in mind that not all ACM panels are high-quality. So be careful about which supplier from which you source your materials.

The primary difference is that some ACM panels use a solid polyethylene core, while others have a fire-resistant core. The latter uses a mineral-rich thermoplastic as the core to protect against fires more readily.

In addition, panel quality relies heavily on the grade of the materials the supplier used to make it. Poor ACM materials can lead to high maintenance needs, less insulation than expected, and a shorter lifespan. So, where can you go to get quality ACM?

Contact the ACM Experts at Phoenix Metals

Whether you’re building a commercial or a residential building, take full advantage of aluminum composite panels by contacting your local Alberta aluminum composite panels supplier. Get your project started on the right foot with one simple call today.

How to Choose Best Material for Your Metal Roof

Fri, 19 Aug 2022 18:31:12 GMT

Did you know there are a wide variety of metal roofing materials available to you depending on the type of roofing you want to install?

The right choice of roofing material depends on your budget and needs, as well as the climate conditions in the area your home is located.

So, let’s go over some of your metal roof material choices to help you make the right decision for your property.

Aluminum Roofing

Aluminum is one of the most popular and versatile metals in the world. It shouldn't be a surprise that aluminum is a top choice for manufacturing the metal roofing sheets used in both commercial and residential roofing.

Pros

Strong and Lightweight Material: Aluminum stands up well to extreme weather conditions. It's considered a durable material. It's also thin, light, and easy to work with. Aluminum roofs can last over 50 years and do not show signs of corrosion, making them excellent for humid environments.
Sustainable: Aluminum is one of the most sustainable metals. It's easily recyclable and many aluminum roofs can be made with recycled materials as well. Aluminum Composite Panels are also an economic solution that not only provides high-quality protection but also adds beauty and elegance to the exterior of your house.
Accessible: This material is rather common, so it’s likely that your roofing contractor will have it available.

Cons

Aesthetics: Not everyone is a fan of the plain grey look, and the colour of the roof panels can get washed out and spotty over time.
Susceptible to temperature: Aluminum expands and contracts in the heat, resulting in higher maintenance costs and noise levels in changing climates.

Copper Metal Roofing

Copper is known as the metal used in the Statue of Liberty. It’s also yet another durable option in the world of metal roof types.

Pros

Lightweight and strong: Much like aluminum, copper is easy to work with, lightweight, and resistant to humid and windy environments. In fact, copper roofs can last over a hundred years if you follow required maintenance. Click to learn more about copper flashing .
Recyclable: Copper can be recycled if it’s in good condition.
Easy to work with: Copper can be soldered, so installing roof flashings and gutter joints is an option with copper.

Cons

Cost: Copper roofing durability doesn’t come cheap. Copper is one of the most expensive roof types available.
Aesthetics: While subjective, the reddish-brown colour of copper doesn’t jibe well with all designs, and it even changes slowly to bluish-green when exposed to the air.

Stainless Steel Metal Roofing

You’ll find stainless steel used in a variety of consumer goods, from kitchen cutlery to electronics. Yet it’s versatile enough to be used in the metal roofing industry as well.

Pros

Longevity: Stainless steel, given its name, is resistant to corrosion and rust, and steel roofs can last over 50 years even in fluctuating climates.
Customizability: Stainless steel comes with a large selection of finishes to fit into anybody’s design aesthetic.

Cons

Expensive: Much like copper, stainless steel’s high cost is a restricting factor for many homeowners.
Vulnerable to standing water: The Achilles Heel of stainless steel roofs is that they're easily corroded by standing water. You’ll need a robust draining system in place if you decide to go with steel roofing.

Which Supplier Can I Trust for Metal Roofing Sheets in Alberta?

Regardless of your choice, it’s essential you work with a reputable roofing company in your local area.

Phoenix Metals has you covered when it comes to quality roofing materials and craftsmanship in the Alberta area. Jumpstart your next project by getting a quote for your metal roofing project today.

How to Maintain Corrugated Metal Roofs in Calgary Properties

Sat, 23 Jul 2022 01:18:54 GMT

Roof maintenance is important for all types of roofing. Even though metal roofing panels are durable and long-lasting, roofing specialists recommend regular maintenance to reach the life span you’re expecting.

Corrugated roofing is a popular type of Calgary metal roofing . This popularity is well-earned; corrugated metal roofing panels are durable, energy efficient, have a longer life span compared to other roofing materials, and require less frequent maintenance than other roofing options.

If you have a corrugated metal roof in your property, you need to conduct regular maintenance to make sure it stays durable and in good condition. Today, we’ll go over the types of metal corrugated roofing and some maintenance tasks to preserve its durability and extend its life span.

Types of Corrugated Metal Roofing

There are two common types of corrugated metal roof panels. Each type has advantages and disadvantages and you can find both of them throughout Calgary homes and businesses.
They are:

Standing Seam Metal Roofs: This type of ribbed metal roof calls for the individual panels to connect at their seams and remain fastened together by clips and hidden screws. Standing seam roofs are often chosen since they offer a cleaner look than screw down metal ribbed roofing. This type of roofing also tends to have a longer lifespan with less frequent professional maintenance required than screw down roofing, but it does cost more and has a longer installation time.
Screw Down Metal Roof: You’ll often see a screw down corrugated metal panel on garages and workshops, but it can also be found on homes. This type of roofing has numerous, visible screws that connect each corrugated roof panel to the frame of the house. It is more cost-effective than standing seam roofing, but also more susceptible to thermal changes in the environment.

Corrugated Metal Roof Maintenance

Regardless of the ribbed metal roof you have, you need to conduct regular inspections and maintenance.

Some important tasks to preserve the lifespan of the corrugated panels in your roof include:

Clean the Gutters

Dirty gutters can damage every type of roofing. While duraclad metal panels are not susceptible to rain and snow, long-standing pools of water caused by clogged gutters are a different story.

The frequency of gutter cleaning will depend on the proximity to trees, the weather in your area, and other environmental factors. It’s a good idea to regularly inspect the gutters and clean them as needed. To learn more about the advantages of metal roofing in cold climates, check out our previous blog post

Examine the Overall Roof Structure

The structure of your entire roof needs to be examined often so you call your trusted roofing contractor if you discover a problem with a corrugated metal roof panel. Roof experts usually look for the following:

Leak panel seals
Degraded sealants on roofing surface
Loose screws, rivets, or fasteners
Any other loose connections

You can tighten a single loose screw, but you’ll likely want to call in the roof experts for any severe problems.

Check for Metal Dents

A corrugated metal roofing panel can withstand more damage than other types of roofing, but it can still be damaged.

Look for any dents and scratches. Then, look for what caused them. Is there a low-hanging branch touching the roof or is it weather damage? If there’s a specific hazard, do your best to remove it.

Severe dents can harm the overall durability of the roof, so call in the professionals to service dented panels.

What is the Lifespan of a Metal Roof?

Metal roofing is known for its long lifespan. If properly maintained, metal roofing can last anywhere from 10 to 30 years. Standing seam roofing generally lasts longer as it is more resilient to temperature changes, while screw down roofing will need more frequent professional maintenance.

Do you need metal roofing maintenance or an entirely new and attractive metal roof? Contact us today to get a quote from one of our Calgary metal roofing pros.

What Are the Advantages of Metal Roofing in Cold Weather Climates?

Mon, 20 Jun 2022 21:48:02 GMT

Whether you’re a business or a residential homeowner, your roof protects your assets and keeps the inhabitants of your property safe.

Given Calgary's cold climate, most property owners want to know what types of metal roofing materials are ideal for their building.

Before the storm hits, let’s talk about the advantages of a metal roof and why it makes sense in most cases, especially in colder climates.

Top Benefits of Metal Roofing

Cost-Effectiveness

The cost of metal roofing is often the first factor on your mind. When comparing a metal roof vs. shingles cost in Canada, it should be clear that, despite a higher upfront cost, metal roofs make the most sense over the long run.

Metal roofing panels (and especially steel) make financial sense for many reasons, including:

Ease of manufacturing
Low installation cost
Energy efficiency
Little to no need for maintenance

The cost of the metal roofing material might be higher at first. But when it comes to the metal roof cost and longevity in Canada, the long-term savings are worth the cost as metal roofs last up to 4 times longer than shingles.

Installation

Metal roofing installation requires a roofing contractor with the right skills and tools. This means it's often a task that homeowners cannot take on themselves versus traditional asphalt shingles. Metal roofs made of certain materials, such as aluminum are actually lighter, for example, reinforcing the roof deck is not a necessary step of installation. Also, you can install a metal roof at any point in the year, even during the winter months thanks to the material’s resistance to cold temperatures.

Keep these facts in mind if you’re deciding between a metal roof vs. shingles in Canada and installation speed and timing are important to you.

Energy Efficiency

Homeowners and businesses are always looking for ways to lower energy costs, so energy-efficient roofing can help save on HVAC costs throughout the year. Compared to asphalt shingles, metal reflects the sun's heat better during the summer to help keep your home cool, reducing energy costs by up to 25%. It also provides insulation during harsh winter weather to help keep the building warm.

These metal roof energy savings only add to the long-term cost-effectiveness of choosing metal over other traditional roofing materials.

Durability and Longevity

Metal roof longevity is related to the actual material used to manufacture the metal panels. Each material has its cons and pros. For example, steel is a popular roofing material because it can last longer than copper. Metal roof longevity and durability can also be attributed to the material’s resilience to:

Decomposition and rot
Insects and other small animals
Mildew

It's not uncommon for metal roofs to last for 40 or more years, with copper roofs possibly lasting for centuries with little maintenance.

If you're looking to learn more about which type of roofing material works best for your application, consult with your local metal roofing supplier in Calgary.

Resistance To Cold Weather

Thinking about choosing between a metal roof vs. shingles in a cold climate? With asphalt shingle roofs, you have many seams across increasing the potential for leaks and water damage.

But thanks to the smooth and slippery nature of metal, you won't have to worry about damage from water, as metal roofs can shed snow and ice more easily. The owner also has the opportunity to install snow guards: little devices that help melt snow and ice so that it drifts off in small amounts. The chance of large snow avalanches that damage your gutters will no longer be a problem.

Protection Against Fire

Another major metal roof benefit is the high fire safety rating when the metal roof is properly installed. Even if a fire does start, metal roofs can resist the wind and minimize spread.

Check out also our blog post on the Advantages of buying a metal roof in Canada

Work With the Best Metal Roofing Supplier in Calgary

It's important that you work with a reputable roofing supplier when it comes to the materials needed for your next project.

Phoenix Metals Ltd provides turnkey services for all your metal roofing needs. We specialize in metal fabrication and installation and offer a wide range of metal roofing products .

Are you a roofing contractor or property owner interested that's looking for the best roofing solution for your residential or commercial property? Get in touch with Phoenix Metals today and connect with one of the most experienced metal roofing suppliers in Alberta.

What Are the Advantages of Buying a Metal Roof in Canada?

Mon, 18 Apr 2022 14:21:45 GMT

Anyone renovating their home or building a new one should consider the benefit of metal roof. Metal roofing is becoming increasingly popular throughout Canada due to its comparable pricing to other roofs but with meaningful benefits that homeowners appreciate.

Residential metal roofing is lightweight, can help lower your energy bills, environmentally friendly, and is incredibly durable. It’s easy to see why Canadian metal roofing is being used by homeowners and home builders across the country.

Ready to explore metal roofing benefits and discover why it’s a great option for your renovation or new build? Let’s dive deeper into the benefits of metal roofing and other information that you need to know before calling a qualified roofing installer.

Things to Know Before Choosing a Metal Roof

There are two primary metal roof types that you should know about before we dive deeper:

Standing seam panel roofing: This type of roofing has raised ribs every 6-12 inches to connect the panels and creates a classical metal look. You can often find this type of roofing in classical architecture or remote cabins. Standing seam metal roof Canada has become quite common due to its design and utility.
Metal shingle-style roofing: Designed to mimic traditional shingles, this type of roofing can look like slate, wood shakes, or tile. This type of roofing gives you more flexibility in the design. Aluminum shingles Canada are the most popular material for shingle-style roofing.

Other types of metal roofing exist, such as copper, but the above two types are the most common. Most metal roofing Canada is constructed from steel or aluminum , however, specific alloys and copper are available at a higher price point. Regardless of the type you select, it’s vital that the material has a zinc layer to prevent rust.

Durable and Long Lasting

Regardless of whether you opt for aluminum or steel roofing Canada, you’re going to have an incredibly durable roof. However, it’s crucial that the roof is installed by qualified professionals; this is not a great DIY project.

A properly installed metal roof Canada will seal water, wick away snow, and survive powerful winds. It’s also resistant to mildew, insects, rot, and fire. Most metal roofing suppliers are so confident that they provide a long warranty that can reach up to 30 years.

Environmentally Friendly

All metal roof types Canada are environmentally friendly since they are 100% recyclable and are manufactured with approximately 25% recycled material. Additionally, opting for a metal roof Canada is advantageous over asphalt roofing that contains gallons of crude oil and needs to be replaced much more frequently.

Energy Efficient

Both of the popular roof types reflect radiant heat better than other types of roofing. This means your HVAC system won’t have to work as hard to cool down your home, reducing your energy bills.

Metal Roofing Canada is Lightweight

A metal roof is much lighter than you might expect. Aluminum shingles only weigh 45 pounds per 100 square feet , steel shingles weigh 80 pounds, while steel standing seam roofs weigh 120-150 pounds.

Comparatively, asphalt or fiberglass shingles weigh 275-325 pounds per 100 square feet, with wood shingles weighing 300-400 pounds, and slate reaching 900-1,200 pounds.

Well-constructed houses can handle the weight of any material, but as the house ages, the weight of the roof matters more and more. A lightweight metal roof puts less stress on the house than alternative roofing materials.

Roof Cleaning for Metal Roofs

Metal roof cleaning is incredibly straightforward. Provided you can climb on the roof safely, all that’s required is a ¼ cup of detergent, such as dish soap or car washing soap. Then, use a sponge or soft bristle brush to cover the area and let it sit for 5-10 minutes. Finally, rinse it off with water and you’ve got a clean roof.

Metal Roofing Costs and Installation

Metal roofing prices in Canada will vary depending on the amount of zinc, the thickness of the material, the type of roof, and the chosen finishing paint. Common prices for metal roofing in Canada are:

Economy tier metal roofing: $4.50 - $6.50 per square foot
Steel roof sheets: $6.00 - $80 per square foot
Aluminum panel roofing: $9.50 - $12-00 per square foot

Installation costs will vary based on multiple factors, such as:

Type of metal roofing selected
The metal roof coating selected
The ease of access to the roof
If underlayment is used
Disposal costs of existing roofing
The manpower costs

If we consider a 1,700 square foot home, the approximate installation costs are:

Aluminum shingles: $12,800 - $22,000
Steel shingles: $14,300 - $22,500
Standing seam roofing: $13,000 - $25,000

Combined, you can expect to pay anywhere from $19,000 to $40,000 for a metal roof, and the costs can even reach $84,000 if you opt for copper.

Sorting Through Metal Roofing Suppliers

To make the most of steel Canada roofing, aluminum roofing, or copper alloy roofing, you need a quality supplier of the material. Here’s how to find the right supplier for you:

They offer plenty of options
They have great reviews from previous customers
The materials include a zinc content of over 275 grams per square meter
They offer a painting finish
They have been in business for more than a few years

Working with a quality roof installer can help you pick the right supplier since they have likely worked with multiple suppliers.

The Bottom Line: Metal Roofs Are a Worthwhile Investment

Metal roofing brings numerous advantages over other types of roofing that have become increasingly popular throughout Canada. However, this is not a DIY project, and hiring the right installer will make or break your investment. You can’t afford to hire a contractor that cuts corners.

Phoenix Metals is an experienced metal roofing installer in Canada that’s known for delivering quality results.

Ready to upgrade to metal roofing? Contact us today to discuss your next project.

Aluminum Composite Panels: Exploring the Differences Between Good Quality and Poor Quality

Sun, 13 Mar 2022 02:32:20 GMT

Cladding is commonly used when constructing high-rise buildings and residential homes. It serves as a protective layer to enhance weather resistance, provide thermal insulation and improve the building’s appearance.

There are many different materials used in constructing cladding panels, such as concrete, wood, and some recycled products to name a few. However, an increasingly desired cladding material is known as aluminum composite material (ACM).

There are plenty of different metals used in constructing cladding, but ACM panels possess an ideal strength-to-weight ratio that makes them a popular choice as opposed to bulkier steel panels. Aluminum itself is an excellent option for many commercial and residential applications, like roofing, decking, and railings because it is naturally resistant to blistering and rusting, further enhancing its appeal.

However, not all aluminum composite panels are the same. On top of the different types of ACM cladding available, the materials used in their construction play a vital role. It’s important for builders, contractors, and homeowners to carefully consider the supplier and the grade of the materials they use before placing an order.

What You Need to Know Before Buying ACM Panels

It’s important to understand the different options available as you consider buying ACM panel cladding for both commercial and residential applications. There are two distinct types of ACM panels to consider:

Fire-Resistant (FR) Core: Sometimes called fire-rated ACM panels, FR ACM is manufactured with a mineral-filled thermoplastic material that makes it resistant to fire.
Polyethylene (PE) Core: This type of ACM cladding, also sometimes referred to as Non-Fire Rated ACM panels, contains a thermoplastic polyethylene core.

Each of these options is available in multiple ACM panel systems that have their own appearance and installation processes. The exact ACM panel system that you opt for is primarily based on the desired appearance. Aluminum composite panel manufacturers offer customized design options when needed, however, the readily available systems are:

Standing seam
Snaplock
Interlocking
Flatlock and shingle
Cassette

Whichever system you choose, quality ACM cladding provides many important advantages, including:

Increased resistance to high winds
Some resistance to seepage and moisture
Precipitation is deflected
Structural support, which is important in areas with seismic activity
Substantially improved insulation
Fire resistance provided FR core panels are selected
Typically adds value to a home
Can be easily customized to accommodate any architectural style due to aluminum’s flexibility

The ACM panels cost will increase to fully realize each of these benefits, but your investment may end up costing less than low-quality panels due to increased energy efficiency and a longer lifespan.

The Difference Between Good Quality and Poor Quality ACM Panels

Both FR and PE panels can be constructed with high-grade materials, but they’ll cost more. The opposite is also true – low-grade materials are often used to manufacture cheaper ACM panels but have major drawbacks. Poor quality materials will:

Require more regular maintenance
Have a shorter overall lifespan
Not have the same thermal insulation properties
Fail to provide adequate water-proofing
Typically weigh more than high-quality materials

Due to the strength of the material and the variance in quality, Aluminum composite panels cost per square foot can vary between $15-$35. Understandably, homeowners would want to buy panels on the lower end of that range, but they may end up paying more in the long run. The panels will need to be replaced sooner and they’ll require more maintenance during their lifespan.

Most importantly, poor-quality ACM cladding typically does not provide the attributes that make it appealing to begin with. You may get the desired look, but not the desired benefits.

Where to Buy Good Quality ACM Panels

How can you gauge the quality of the products offered by ACM suppliers? One easy way to tell is if the supplier has the appropriate certifications. There are multiple types of certifications that can apply to ACM panels Canada, such as:

ISO9001:2015 Quality Management System (GB/T19001-2016)
ISO14001:2015 Environmental Management Systems (GB/T24001-2016)
CTC Certificate
OHSAS 18001:2007 Occupational Health And Safety Management System (GB/T28001-2001)

A low-quality supplier typically won’t have any of the above certifications. The use of low-grade materials means they likely wouldn’t be able to receive any certification.

A supplier that uses high-grade materials will have some or all of these certifications. They have nothing to hide and know that these certifications help set them apart from those that use low-grade options. Quality suppliers often list the grades of the materials used on their websites, as well.

Work with an Experienced CUSTOM METAL ROOFING Company for Premium Results

Are you ready to improve your commercial or residential building with ACM panels ? To fully realize all of the ACM panels’ benefits, you must work with a professional company that has decades of experience sourcing and installing high-quality panels.

That’s why here at Phoenix Metals, we only work with high-quality ACM panels to complete your project the right way.

We already know the right suppliers for your next project so that you can boost energy efficiency, amplify weather resistance, and can be customized to your exact needs.

Are you looking for a reputable ACM panel provider and installer? Contact us today for a free consultation with one of our cladding specialists.

Design, Detail and Colour Considerations

Mon, 20 Jul 2020 18:12:24 GMT

Here are some things to take into consideration when choosing the details, design and colors for your metal product.

Architectural details should permit natural rain- flow cleaning of the cladding.
On roofs or other horizontal surfaces, standing water can contribute to the premature failure of the paint system and substrate. Detailing should preclude damming or ponding of rain-flow at stacks, ventilators, air control equipment and other objects.
Due to colour tolerances, there may be differences in colour shade between production runs. Where possible, ensure that each building elevation is clad with material from the same production lot. If different production lots must be used on one elevation, as may occur when making an addition to an existing building, try to begin the cladding on an elevation change or break in the building to minimize the effect of possible colour variations.
A sufficient roof slope to permit drainage is recommended (e.g. minimum slope 2/12 pitch).
Roof surfaces, defined as those up to 60 degrees from the horizontal, are subject to more severe exposure conditions than vertical surfaces. Conditions such as extended exposure to ultraviolet light may be resisted by using a light colour for the roof. Acid precipitation and drip edge puddling are other conditions that could affect the appearances and durability of the paint finish. Drip edge puddling may be minimized with a steeper roof slope or by modifying the edge details. If severe acid precipitation is experienced, a more resistant pre finish system may be required.
The building design should seek to minimize the installation of mechanical equipment on a pre finished roof. Walkways should be provided where regular traffic is necessary for maintenance.
In wall applications, horizontal portions of the cladding and base flashing should be sloped to prevent moisture from puddling.
Walls shadowed by overhangs and all soffit areas have an increased time of wetness relative to other areas. The increased time of wetness creates a more aggressive environment for the cladding so affected; therefore, architectural details should try to minimize these areas.
To decrease the visibility of “oil canning”, select an adequate material thickness, a narrower flute and a lighter colour.
To prevent unwanted galvanic corrosion, the architectural details should not allow the contact of dissimilar metals (e.g. steel and aluminum or copper) or should provide an adequate means of separation. The path of rainfall runoff should also be directed to prevent water runoff across one type of material to another which can also cause galvanic corrosion.

General Information About Site Storage

Mon, 20 Jul 2020 18:12:23 GMT

Here are some tips regarding site storage that can assist you when planning and carrying out your next project.

Storage time should be minimized by installing cladding panels as soon as possible after delivery. Good planning will ensure that panels are used on a first-in first-out basis.
If cladding must be stored for an extended period, the most desirable storage place is under-roof in a cool, dry, well ventilated area
When storing outdoors is unavoidable, the following is recommended:

Use good covers, loosely shrouded over stacks and firmly anchored to prevent wind blow off, but plastic covers should not be used for storage
Tilt bundles for drainage
Ventilate bundles but do not allow entry of wind-driven rain
Block bundles off the ground for effective drainage and ventilation
Block long panels to prevent sagging
Store out of direct sunlight if possible
Store away from chemically aggressive substances (e.g. salt, cement, fertilizer), away from material that could contaminate the surface (e.g. diesel oil, paint, grease) and away from site traffic.

Shipments of bundled cladding panels should be inspected upon delivery.
Moisture can cause wet storage staining of pre finished material and usually occurs in one of three ways:

Condensation from high humidity and/or temperature cycling;
Wet shipping conditions; or
Wind-driven rain penetration (outdoor storage).

The usual progression is from visible water staining to unsightly white staining (dark grey to dull black on aluminum-zinc alloy coated material) to red rust. On material where wet storage staining has occurred, it should be noted that a nominal amount of white staining is not detrimental to the functioning of the product and is usually considered acceptable .

Field Painting, Touch Ups & General Maintenance

Mon, 20 Jul 2020 18:12:22 GMT

Field Painting and Touch-Up

Painting over a new installation is not recommended. All coil coated paint films have internal additives that do not allow good adhesion between field-applied paint and the coil- coated paint layer. Also, because touch-up paint will not last as long as the original, keep the touch-up to a minimum. A small artist’s brush or a small air brush should be used. For additional guidance about painting, refer to CSSBI Fact Sheet 4: Painting of Pre finished Sheet Steel.
Replace a panel rather than attempt to touch-up large areas; a spot 20 mm (3/4″) in diameter will become more prominent in time. For repainting, consult a fabricator member of the CSSBI who will provide recommendations.

Maintenance

A thorough building clean-up after completion of construction should be conducted to remove all debris, metal filings, metal fines, etc. from walls and roofs.
An occasional cleaning of pre finished material can extend the service life and help to maintain the appearance of the finish. For protected areas (i.e. overhangs) an annual spring cleaning is recommended. Simply washing with plain water using hoses or pressure sprays is often sufficient. Waxing is an additional method of prolonging the service life of pre finished material.
In areas where heavy dirt deposits dull the surface, a solution of water and detergent may be used: 100 ml (1/3 cup) of a typical laundry powder detergent per 4 litres (1 gallon) of water. A soft bristle brush should be used for scrubbing followed by a clear water rinse. Mildew may occur in areas subject to high humidity. To remove mildew along with the dirt, the following is suggested:

(1) 100 ml (1/3 cup) laundry detergent
200 ml (2/3 cup) trisodium phosphate (TSP)
1 litre (1 quart) 5% sodium hypochlorite solution (laundry bleach)
3 litres (3 quarts) water

Use in a well ventilated area and follow with a clear water rinse.

Solvent and abrasive cleaners should be avoided. Caulking compounds, oils, grease, tars, wax and similar substances can be removed with mineral spirits applied only to the affected areas. Detergent cleaning and thorough rinsing should follow the use of solvent.